Production of two-material micro-assemblies by two-component powder injection molding and sinter-joining

In the field of micro-technology the production of metallic and ceramic micro-components by powder injection molding (PIM) has become a more and more established fabrication method. But in order to fulfill the demand for more complex-shaped high-precision micro-components further development work has to be performed. This is especially true if more efficient production routes for multi-component-micro-assemblies consisting of different materials or sub-components are envisaged. To meet these challenges, investigations are performed to realize and to establish two primary shape micro-processes. These are two-component micro-injection molding (2C-MicroPIM) and sinter-joining. The realization of these technologies will lead to a markedly reduction of the efforts for handling, adjustment, and assembling of metallic and ceramic micro-assemblies. Furthermore, an increased integration level and functionality can be yielded. For an effective transfer of scientific results to industrial applications the whole process chain must be considered, from development and construction of the tooling as well as of the components to the quality assurance and determination of the properties of the assemblies after sintering. These primary shape processes shall enable the mutual processing of different materials within the fabrication process, so avoiding separate mounting or assembling steps. Additionally fixed and loose junctions between at least two components shall be realized. The progress in research and development will be demonstrated especially by the implementation of shaft-to-collar connections between micro-gearwheels and corresponding shafts. Regarding two-component micro-injection molding, the tool construction for shaft-to-collar connections will be presented as well as first experimental results on the properties of selected ceramic powders and feedstocks for the special requirements of the 2C-MicroPIM process. With the assembly step being performed outside the injection molding tool before sinter-joining different parts and geometries can be combined quite easily. The presented article gives an overview on the concept and on preliminary testing results for the fabrication of a shaft-to-collar-connection. Additionally, a solution for an automated assembly of a shaft and a toothed wheel outside the injection molding tool is presented.     

A fast heuristic for quay crane scheduling with interference constraints

This paper considers the problem of scheduling quay cranes which are used at sea port container terminals to load and unload containers. This problem is studied intensively in a recent stream of research but still lacks a correct treatment of crane interference constraints. We present a revised optimization model for the scheduling of quay cranes and propose a heuristic solution procedure. At its core a Branch-and-Bound algorithm is applied for searching a subset of above average quality schedules. The heuristic takes advantage from efficient criteria for branching and bounding the search with respect to the impact of crane interference. Although the used techniques are quite standard, the new heuristic produces much better solutions in considerably shorter run times than all algorithms known from the literature.     

An investigation of the option space in conceptual building design for advanced building simulation

This article describes research conducted to gather empirical evidence on size, character and content of the option space in building design projects. This option space is the key starting point for the work of any climate engineer using building performance simulation who is supporting the design process. The underlying goal is to strengthen the role of advanced computing in building design, especially in the early conceptual stage, through a better integration of building performance simulation tools augmented with uncertainty analysis and sensitivity analysis. Better integration will need to assist design rather than automate design, allowing a spontaneous, creative and flexible process that acknowledges the expertise of the design team members. This research investigates and contrasts emergent option spaces and their inherent uncertainties in an artificial setting (student design studios) and in real-life scenarios (commercial design project case studies). The findings provide empirical evidence of the high variability of the option space that can be subjected to uncertainty analysis and sensitivity analysis.     

Singularity Analysis of Lower Mobility Parallel Manipulators Using Grassmann–Cayley Algebra

This paper introduces a methodology to analyze geometrically the singularities of manipulators, of which legs apply both actuation forces and constraint moments to their moving platform. Lower mobility parallel manipulators and parallel manipulators, of which some legs have no spherical joint, are such manipulators. The geometric conditions associated with the dependency of six PlUumlcker vectors of finite lines or lines at infinity constituting the rows of the inverse Jacobian matrix are formulated using Grassmann-Cayley algebra (GCA). Accordingly, the singularity conditions are obtained in vector form. This study is illustrated with the singularity analysis of four manipulators.     

Capillary-driven pumping for passive degassing and fuel supply in direct methanol fuel cells

In this paper we present a new concept of creating and using capillary pressure gradients for passive degassing and passive methanol supply in direct methanol fuel cells (DMFCs). An anode flow field consisting of parallel tapered channels structures is applied to achieve the passive supply mechanism. The flow is propelled by the surface forces of deformed CO₂ bubbles, generated as a reaction product during DMFC operation. This work focuses on studying the influence of channel geometry and surface properties on the capillary-induced liquid flow rates at various bubbly gas flow rates. Besides the aspect ratios and opening angles of the tapered channels, the static contact angle as well as the effect of contact angle hysteresis has been identified to significantly influence the liquid flow rates induced by capillary forces at the bubble menisci. Applying the novel concept, we show that the liquid flow rates are up to thirteen times higher than the methanol oxidation reaction on the anode requires. Experimental results are presented that demonstrate the continuous passive operation of a DMFC for more than 15 h.     

Flow-sensitive, context-sensitive, and object-sensitive information flow control based on program dependence graphs

Information flow control (IFC) checks whether a program can leak secret data to public ports, or whether critical computations can be influenced from outside. But many IFC analyses are imprecise, as they are flow-insensitive, context-insensitive, or object-insensitive; resulting in false alarms. We argue that IFC must better exploit modern program analysis technology, and present an approach based on program dependence graphs (PDG). PDGs have been developed over the last 20 years as a standard device to represent information flow in a program, and today can handle realistic programs. In particular, our dependence graph generator for full Java bytecode is used as the basis for an IFC implementation which is more precise and needs less annotations than traditional approaches. We explain PDGs for sequential and multi-threaded programs, and explain precision gains due to flow-, context-, and object-sensitivity. We then augment PDGs with a lattice of security levels and introduce the flow equations for IFC. We describe algorithms for flow computation in detail and prove their correctness. We then extend flow equations to handle declassification, and prove that our algorithm respects monotonicity of release. Finally, examples demonstrate that our implementation can check realistic sequential programs in full Java bytecode.     

Resolution of singularities for multi-loop integrals

We report on a program for the numerical evaluation of divergent multi-loop integrals. The program is based on iterated sector decomposition. We improve the original algorithm of Binoth and Heinrich such that the program is guaranteed to terminate. The program can be used to compute numerically the Laurent expansion of divergent multi-loop integrals regulated by dimensional regularisation. The symbolic and the numerical steps of the algorithm are combined into one program.

Program summary

Program title: sector_decompositionCatalogue identifier: AEAG_v1_0Program summary URL:http://cpc.cs.qub.ac.uk/summaries/AEAG_v1_0.htmlProgram obtainable from: CPC Program Library, Queen's University, Belfast, N. IrelandLicensing provisions: Standard CPC licence, http://cpc.cs.qub.ac.uk/licence/licence.htmlNo. of lines in distributed program, including test data, etc.: 47 506No. of bytes in distributed program, including test data, etc.: 328 485Distribution format: tar.gzProgramming language: C++Computer: allOperating system: UnixRAM: Depending on the complexity of the problemClassification: 4.4External routines: GiNaC, available from http://www.ginac.de, GNU scientific library, available from http://www.gnu.org/software/gslNature of problem: Computation of divergent multi-loop integrals.Solution method: Sector decomposition.Restrictions: Only limited by the available memory and CPU time.Running time: Depending on the complexity of the problem.     

Abstimmung von Produktions- und Transportlosgrößen zwischen Zulieferer und Produzent

Es wird eine Erweiterung des mehrstufigen stationären Losgrößenproblems mit endlichen Produktionsgeschwindigkeiten um den zeitpunktgeballten Transportvorgang vorgestellt. Diese Darstellung gibt die Beziehungen zwischen Zulieferer, Transporteur und Produzent adäquat wieder. Hinsichtlich der Abstimmung der Entscheidungsgrößen dieser organisatorischen Einheiten wird zwischen einer rein simultanen, einer rein sukzessiven sowie zweier gemischt simultan-sukzessiver Koordinationsarten unterschieden. An Hand einer analytischen Untersuchung werden Unterschiede und Gemeinsamkeiten der jeweiligen Entscheidungsgrößen und der daraus resultierenden Kostenfunktionen dargestellt. Schließlich zeigt eine numerische Analyse die Gesamtkostenunterschiede zwischen der rein simultanen und rein sukzessiven Koordinationsart auf.An extension is introduced to the multi-stage stationary lot-sizing problem with finite production rates by the time-concentrated transportation-process. This representation adequately demonstrates the relations between supplier, carrier and producer. With regard to the reconciliation of the decision variables of these institutional units one differentiates between a pure simultaneous, a pure gradual and two mixed simultaneous-gradual coordination methods. The differences and correspondences of the respective decision variables and the resulting cost functions are demonstrated by means of an analytical examination. Finally, a numerical analysis shows the distinctions in total cost between the pure simultaneous and pure gradual coordination method.     

Advanced Characterization and Optimization of NiOx:Cu-SAM Hole-Transporting Bi-Layer for 23.4% Efficient Monolithic Cu(In,Ga)Se2-Perovskite Tandem Solar Cells

The performance of five hole-transporting layers (HTLs) is investigated in both single-junction perovskite and Cu(In, Ga)Se₂ (CIGSe)-perovskite tandem solar cells: nickel oxide (NiO_x,), copper-doped nickel oxide (NiO_x:Cu), NiO_x+SAM, NiO_x:Cu+SAM, and SAM, where SAM is the [2-(3,-6Dimethoxy-9H-carbazol-9yl)ethyl]phosphonic acid (MeO-2PACz) self-assembled monolayer. The performance of the devices is correlated to the charge-carrier dynamics at the HTL/perovskite interface and the limiting factors of these HTLs are analyzed by performing time-resolved and absolute photoluminescence ((Tr)PL), transient surface photovoltage (tr-SPV), and X-ray/UV photoemission spectroscopy (XPS/UPS) measurements on indium tin oxide (ITO)/HTL/perovskite and CIGSe/HTL/perovskite stacks. A high quasi-Fermi level splitting to open-circuit (QFLS-V_oc) deficit is detected for the NiO_x-based devices, attributed to electron trapping and poor hole extraction at the NiO_x-perovskite interface and a low carrier effective lifetime in the bulk of the perovskite. Simultaneously, doping the NiO_x with 2% Cu and passivating its surface with MeO-2PACz suppresses the electron trapping, enhances the holes extraction, reduces the non-radiative interfacial recombination, and improves the band alignment. Due to this superior interfacial charge-carrier dynamics, NiO_x:Cu+SAM is found to be the most suitable HTL for the monolithic CIGSe-perovskite tandem devices, enabling a power-conversion efficiency (PCE) of 23.4%, V_oc of 1.72V, and a fill factor (FF) of 71%, while the remaining four HTLs suffer from prominent V_oc and FF losses.