Synthesis and Characterization of a New Fluorine‐Containing Polybenzimidazole (PBI) for Proton‐Conducting Membranes in Fuel Cells

A new type of fluorine‐containing polybenzimidazole, namely poly(2,2′‐(2,2′‐bis(trifluoromethyl)‐4,4′‐biphenylene)‐5,5′‐bibenzimidazole) (BTBP‐PBI), was developed as a candidate for proton‐conducting membranes in fuel cells. Polymerization conditions were experimentally investigated to achieve high molecular weight polymers with an inherent viscosity (IV) up to 1.60 dl g^–1. The introduction of the highly twisted 2,2′‐disubstituted biphenyl moiety into the polymer backbone suppressed the polymer chain packing efficiency and improved polymer solubility in certain polar organic solvents. The polymer also exhibited excellent thermal and oxidative stability. Phosphoric acid (PA)‐doped BTBP‐PBI membranes were prepared by the conventional acid imbibing procedure and their corresponding properties such as mechanical properties and proton conductivity were carefully studied. The maximum membrane proton conductivity was approximately 0.02 S cm^–1 at 180 °C with a PA doping level of 7.08 PA/RU. The fuel cell performance of BTBP‐PBI membranes was also evaluated in membrane electrode assemblies (MEA) in single cells at elevated temperatures. The testing results showed reliable performance at 180 °C and confirmed the material as a candidate for high‐temperature polymer electrolyte membrane fuel cell (PEMFC) applications.     

Toughening of poly(butylene terephthalate) with epoxy-functionalized acrylonitrile-butadiene-styrene

Glycidyl methacrylate (GMA) functionalized acrylonitrile-butadiene-styrene (ABS) copolymers have been prepared via an emulsion polymerization process. These functionalized ABS copolymers (ABS-g-GMA) were blended with poly(butylene terephthalate) (PBT). DMA result showed PBT was partially miscible with ABS and ABS-g-GMA, and DSC test further identified the introduction of GMA improved miscibility between PBT and ABS. Scanning electron microscopy (SEM) displayed a very good dispersion of ABS-g-GMA particles in the PBT matrix compared with the PBT/ABS blend when the content of GMA in PBT/ABS-g-GMA blends was relatively low (<8 wt% in ABS-g-GMA). The improvement of the disperse phase morphology was due to interfacial reactions between PBT chains end and epoxy groups of GMA, resulting in the formation of PBT-co-ABS copolymer. However, a coarse, non-spherical phase morphology was obtained when the disperse phase contained a high GMA content (≥8 wt%) because of cross-linking reaction between the functional groups of PBT and GMA. Rheological measurements further identified the reactions between PBT and GMA. Mechanical tests showed the presence of only a small amount of GMA (1 wt%) within the disperse phase was sufficient to induce a pronounced improvement of the impact and tensile properties of PBT blends. SEM results showed shear yielding of PBT matrix and cavitation of rubber particles were the major toughening mechanisms.     

An experimental study of flow and heat transfer of supercritical carbon dioxide in multi-port mini channels under cooling conditions

This paper presents the fluid flow and heat transfer characteristics of supercritical CO₂ in a horizontal multi-port extruded aluminum test section consisting of 10 circular channels with an inner diameter of 1.31 mm. Both local and average pressure drop and heat transfer coefficients were measured as CO₂ was cooled in the multi-port circular channels with pressures ranging from 7.4 to 8.5 MPa, inlet fluid temperatures ranging from 22 to , and mass velocity ranging from 113.7 to 418.6 kg/m² s. The results indicate that the operating pressure, the mass velocity and the temperature of CO₂ had significant effects on fluid flow and heat transfer characteristics. The pressure drop and the average heat transfer coefficient increased greatly with increasing the average temperatures of CO₂ in the near-critical region; the average heat transfer coefficient attained a peak value near the corresponding pseudocritical temperature; and the maximum heat transfer coefficient decreased as the pressure increased. Both the pressure drop and the heat transfer coefficient increased with the mass velocity, but decreased with the operating pressure. The measured average heat transfer coefficients were compared with the experimental data reported in the literatures and a large discrepancy was observed. Based on the experimental data collected in the present work, a new correlation was developed for forced convection of supercritical CO₂ in horizontal multi-port mini channels under cooling conditions.     

Comparative study of cellulose isolated by totally chlorine‐free method from wood and cereal straw

Highly purified cellulose preparations were obtained by pretreatment of dewaxed barley straw, oil palm frond fiber, poplar wood, maize stems, wheat straw, rice straw, and rye straw with 2.0% H₂O₂ at 45°C and pH 11.6 for 16 h, and sequential purification with 80% acetic acid–70% nitric acid (10/1, v/v) at 120°C for 15 min. The purified cellulose obtained was relatively free of bound hemicelluloses (2.3–3.2%) and lignin (0.4–0.6%) and had a yield of 35.5% from barley straw, 39.6% from oil palm frond fiber, 40.8% from poplar wood, 36.0% from maize stems, 34.1% from wheat straw, 23.4% from rice straw, and 35.8% from rye straw. The weight‐average molecular weights of the purified cellulose ranged from 39,030 to 48,380 g/mol. The thermal stability of the purified cellulose was higher than that of the corresponding crude cellulose. In comparison, the isolated crude and purified cellulose samples were also studied by Fourier transform IR and cross‐polarization/magic‐angle spinning ¹³C‐NMR spectroscopy. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 322–335, 2005     

Nitrogen incorporated diamond-like carbon films by microwave surface wave plasma CVD

Nitrogen incorporated diamond like carbon films have been deposited by microwave surface wave plasma chemical vapor deposition (MW-SWP-CVD), using methane (CH₄) as the source of carbon and with different nitrogen flow rates (N₂ / CH₄ flow ratios between 0 and 3). The influence of the nitrogen incorporation on the optical, structural properties and surface morphology of the carbon films were investigated using different spectroscopic techniques. The nitrogen has been incorporated into DLC:N films which was confirmed by the X-ray photoelectron spectroscopy (XPS) measurement. Moreover, the nitrogen incorporation was accompanied by a variation in the optical gap, which was attributed to the removal or creation of band tail states.     

One‐component polyurethane adhesives for green wood gluing: Structure and temperature‐dependent creep

Creep and temperature‐dependent creep, characteristic of one‐component polyurethane adhesives for wet and green structural wood gluing are two different parameters. Testing of standards‐approved commercial polyurethane adhesives for this purpose shows that while ambient temperature creep can be avoided or at least greatly limited according to the formulation used, this is not the case for temperature‐dependent creep. The commercial adhesive formulation characteristics that minimize or enhance ambient temperature and temperature‐dependent creep are identified. Basic principles on the structure of simple polyurethane adhesives influencing temperature‐dependent creep are also identified and discussed. The higher the proportion of all hardened network nodes, the lower creep is likely to be at ambient temperature. Instead, due to segment movement and easier disentanglement with increasing temperature, the lower the proportion of covalently linked nodes and the greater the proportion of just physical entanglement nodes, the greater the temperature‐dependent creep will be. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1231–1243, 2005     

Mass production of high-quality multi-walled carbon nanotube bundles on a Ni/Mo/MgO catalyst

A new catalyst (Ni/Mo/MgO) is reported, with which one can synthesize multi-walled carbon nanotube (MWNT) bundles with a yield of more than 45 times the amount of the pristine catalyst, using a methane-hydrogen mixture as precursor. Powder X-ray diffraction, Raman spectroscopy and thermal gravimetric analysis show that the purity of the as-prepared MWNTs is over 97%. The diameter of the carbon nanotubes is 9-20 nm, measured by high-resolution electron microscopy on 421 individual MWNTs. The high purity of the as-prepared MWNTs allows us to omit the usual complex purification process required for carbon nanotubes synthesized by chemical vapor deposition. Because of its durable high activity, the Ni/Mo/MgO catalyst in its pristine state is ideal for mass production of high-quality MWNTs. The synergism of nickel and molybdenum is considered the main reason for the high yield of carbon nanotubes.     

A study of PtRuO2 catalysts thermally formed on titanium mesh for methanol oxidation

Platinum-based catalysts, for the electro-oxidation of methanol, have been made by thermal decomposition of chloride precursors onto titanium mesh. The catalysed electrodes were successfully operated in acidic methanol electrolytes. Electrochemical characterisation has been carried out using cyclic voltammetry, electrochemical impedance spectroscopy and galvanostatic polarisations. A complete analysis of the electrochemical results showed that the preliminary performance of the catalysed titanium mesh was comparable to that achieved with carbon-supported PtRu catalysts. The catalysts formed on titanium mesh by thermal decomposition also exhibited dimensional stability. Catalysed titanium mesh therefore appears to be a promising alternative to carbon-supported catalysts for certain fuel cell applications.     

Effect of Mn content on the structure and electrochemical characteristics of La0.7Mg0.3Ni2.975−xCo0.525Mnx (x = 0-0.4) hydrogen storage alloys

The effect of Mn content on the crystal structure and electrochemical characteristics of La_0.7Mg_0.3Ni_2.975−xCo_0.525Mn_x (x = 0, 0.1, 0.2, 0.3, 0.4) alloys has been studied systematically. The results of the Rietveld analyses show that all these alloys mainly consist of two phases: the La(La,Mg)₂Ni₉ phase with the rhombohedral PuNi₃-type structure and the LaNi₅ phase with the hexagonal CaCu₅-type structure. The pressure-composition isotherms shows that the partial substitution of Mn for Ni results in lower desorption plateau pressure and steeper pressure plateau of the alloy electrodes. For a Mn content of x = 0.3, the electrochemical performances, including specific discharge capacity, high rate chargeability (HRC) and high rate dischargeability (HRD), of the alloy are preferable. Moreover, the data of the polarization resistance R_p and the exchange current density I₀ of the alloy electrodes is consistent with the results of HRC and HRD. The hydrogen diffusion coefficient D increases with increasing Mn content, and thereafter increases the low temperature dischargeability (LTD) of the alloy electrodes.     

Rheology studies of polyethylene/chemical blowing agent solutions within an injection molding machine

An in‐line capillary rheometer nozzle equipped to a conventional reciprocating 55‐ton injection molding machine was used to study the viscosity of single phase low density polyethylene (LDPE)/chemical blowing agent (CBA) solutions under high shear rate in the concentration range of 0 to 5 wt%. The steady shear viscosity of LDPE with endothermic and exothermic chemical blowing agents was measured for shear rates ranging from 170 to 200,000 s^?1 and under pressure conditions up to 36 MPa. Pressure‐volume‐temperature (pvT) measurements were determined to account for the pressure effects and the changes of the free volume during processing. The viscosity reduction of the polymer‐CBA solution was found to be dependent on the concentration of the chemical blowing agent and melt pressure. A model based on a simplified Cross‐Carreau model, incorporating the pvT behavior of LDPE, and the free volume concept was proposed to estimate the viscosity reduction resulting from the addition of a chemical blowing agent. The model employs a scaling method based on concentration‐dependent and pressure‐dependent shift factors to collapse the viscosity measurement to a master curve at each temperature. POLYM. ENG. SCI., 45:1108–1118, 2005. © 2005 Society of Plastics Engineers