Forging preform design with shape complexity control in simulating backward deformation

This paper presents a preform design method which employs an alternative boundary node release criterion in the finite element simulation of backward deformation of forging processes. The method makes use of the shape complexity factor which provides an effective measure of forging difficulty. The objective is to release die contacting nodes in a sequence which will minimize the geometric complexity throughout the backward deformation simulation. This is done by calculating the effect of releasing each of a select group of boundary element nodes at each finite element solution step. The particular detached node which results in the minimum shape complexity factor will be released for the current step. This process continues for each backward step until the last few nodes remain in contact. This design method is demonstrated through the simulated forging of an integrated blade and rotor turbine disk blank. A preform shape developed by this method is compared with an empirically designed preform. Performance parameters for comparison include die fill, flash volume, effective strain variance, frictional power and die load. Comparing the results of the forward simulations indicates improved performance of the preform design using FEM based backward deformation method over that of the empirical design.     

激光快速成形Rene′88DT高温合金的时效强化研究

研究了时效时间对激光快速成形后时效硬化镍基高温合金Rene′88DT中沉淀相组织演化和力学性能的影响。发现随时效时间的增加，沉淀相y’略有长大，颗粒之间发生大颗粒吞噬小颗粒的粗化，时效40h后沉淀相颗粒粗化明显。对经不同时间时效后的激光快速成形Rene′88DT试样进行了硬度测试。结果显示，在时效时间为28h时，硬度有一峰值HRC49。在此基础上，采用1165℃，2h固溶、空冷＋760℃，28h时效的热处理工艺对激光快速成形标准拉伸棒样进行了热处理，拉伸结果显示成形件的抗拉强度较激光沉积态提高了400MPa，屈服强度接近同种材料的粉末锻造水平。     

含B2O3渣系的热力学计算模型

根据炉渣结构的共存理论和相图，推导了ＣａＯＢ２Ｏ３和ＦｅＯＦｅ２Ｏ３Ｂ２Ｏ３渣系的热力学计算模型。结果表明：（１）理论计算的ＣａＯＢ２Ｏ３渣系的作用浓度ＮＣａＯ及ＮＢ２Ｏ３与实测的活度ａＣａＯ及ａＢ２Ｏ３一致；（２）理论计算的ＦｅＯＦｅ２Ｏ３Ｂ２Ｏ３渣系的氧化能力ＮＦｅｔＯ与实测的炉渣ＦｅｔＯ的活度值相符合。这说明本文提出的热力学计算模型是合理的。     

磁控溅射PtSi／p-Si纳米薄膜组织结构的研究

采用磁控溅射方法在p-Si(111)衬底上淀积5nmPt膜，分别在350℃-600℃退火。原子力显微镜(AFM)观察和x射线光电子谱(XPS)分析表明，随退火温度的增加，平坦的薄膜表面变得粗糙，其相分布由Pt-Pt2Si-Ptsi变为Pt Pt2Si PtSi-Ptsi。     

Research on the creep damage and interfacial failure of dissimilarmetal welded joint between 10Cr9Mo1 VNbN and 12Cr1MoV steel

0　IntroductionAnewmodified 9Cr Mosteel (SA2 13T91orT91)pos sessesimprovedhightemperaturestrength ,excellentductili ty ,weldability ,heatfatigueproperties .Therefore ,T91hasbeenwidelyusedinelectricpower,petrochemicalplant,nu clearpowerstation ,andsoon[1～3] .Itisappliedtothefinalstagesofsuperheatersandreheatersinfossil firedpowerplants .However,lowalloypearlitesteel(12Cr1MoV)isstillusedintheearlierstages .Thus,therearealotofdissimilarmetalweldedjoints (DMWJs)betweenSA2 13T91and12Cr1Mo…     

14Cr2Ni4MoV钢高温开裂行为的研究

在高温下施以恒应变拉伸的模拟焊接热循环的结果表明,1350～1450℃是晶间液化引起脆性断裂的敏感温度区;900～1000℃是不均匀再结晶引起低塑性断裂的敏感温度区。在高温应变条件下,初始阶段,裂纹优先在基体界面或晶界液化的夹杂物处萌生;形变后期,裂纹大量在再结晶晶界处萌生。本文建立了断裂模型,可用以解释高温低塑性断裂的微观过程.     

电磁场作用下(Al2O3+Al3Zr)p/Al复合材料的梯度效应

以原位合成的Al2O3、Al3Zr颗粒增强铝基复合材料作为预熔料,颗粒体积分数为15%,颗粒粒度为2～3μm。在恒温870℃时施加30s频率为20kHz的高频交变电磁场,集肤深度为5.314mm,线圈内输入电流80A,刚玉坩埚置于线圈边缘部位,对应位置处的磁感应强度为0.1T。扫描电镜分析复合材料水淬试样,结果表明,试样中心部位颗粒体积分数基本不变,靠近线圈5mm处颗粒体积分数减少至10%,靠近线圈边缘部分的颗粒体积分数增加至20%,呈现出一定梯度效应,这是电磁挤压力作用的结果。颗粒迁移效率的影响因素有：颗粒体积分数、粒径、熔体温度、磁感应强度、分布及其磁场作用时间。     

A study on the self-sealing process of anodic films on aluminum by EIS

The electrochemical behaviors of anodized aluminum in neutral NaCl and Na₂SO₄ solutions were studied using electrochemical impedance spectroscopy (EIS). The results reveal that there is a self-sealing process for unsealed anodic film in neutral NaCl and Na₂SO₄ solutions. The resistance of the porous layer (R_p) and the capacitance of the barrier layer (CPE_b) increase and the capacitance of the porous layer (CPE_p) decreases with immersion time in the initial stage. Corrosion resistance provided by the anodic film is improved by the self-sealing process of the porous layer. However, chloride ions have an opposite effect. The improving effect of the self-sealing process on film resistance is decreased with the increase of chloride concentration of the solution.     

PRECIPITATION IN A Cu-BASED SMA

ＰＲＥＣＩＰＩＴＡＴＩＯＮＩＮＡＣｕ－ＢＡＳＥＤＳＭＡＣｈａｎｇ；ＦｅｎｇｌｉａｎＷａｎｇ；ＳｈｉｄｏｎｇＷａｎｇ；ＹｕｒｕｉＺｈａｏ；Ｌｉａｎｃｈｅｎｇ（ＡｎａｌｙｔｉｃａｌａｎｄＴｅｓｔｉｎｇＣｅｎｔｅｒ，ＳｏｕｔｈｅａｓｔＵｎｉｖｅｒｓｉｔｙ，...     

跌坎型底流消能工的跌坎最小深度研究

跌坎型底流消能工消力池内的水力特性受到跌坎深度的影响。应用平面紊动射流理论,以消力池内允许的最大时均动水压强为控制目标,对于跌坎最小深度的确定方法进行了初步分析,建立了计算跌坎最小深度值的理论公式。通过水力学试验方法,得到消力池底板时均动水压强与跌坎最小深度之间的关系,同时与跌坎最小深度试验值进行了比对,对本文建立的理论公式进行了验证。