Quality assurance concepts for adhesive bonding of composite aircraft structures – characterisation of adherent surfaces by extended NDT

In order to ensure the performance of adhesively joined load-critical composite structures, suitable technologies are needed to steadily monitor adherent surfaces prior to bonding and to detect adhesion properties of bonded components. A novel class of non-destructive testing (NDT) techniques, classified as extended non-destructive testing (ENDT), is required to ascertain selected physicochemical properties which are important for the performance of adhesive bonds in place of detecting material defects like conventional NDT methods do. The European FP7 project, ‘ENCOMB – Extended non-destructive testing of composite bonds’ aims in the identification, development, adaptation and validation of ENDT methods for characterisation of adherent surfaces and adhesive bond quality. Here, recent NDT techniques such as optically stimulated electron emission (OSEE) and aerosol wetting test (AWT) as well as laser-induced breakdown spectroscopy (LIBS) were advanced and applied in field, and without contacting carbon fibre-reinforced polymer (CFRP) surfaces for detecting different contamination layers such as release agent, moisture or hydraulic oil as well as thermal degradation of CFRP adherent surfaces before performing an adhesive bonding process. Sensitivity and accuracy of these techniques allow distinguishing surface states which are suitable for bonding of CFRP adherents from surface states which are unfavourable for bonding. ENDT using OSEE, AWT and LIBS facilitated the detection of layers of release agent as thin as one nanometre and thin layers resulting from hydraulic oil. OSEE investigations of adherent surfaces before adhesive bonding allowed the indication of all surface states of potential CFRP adherents, which according to previous studies, were related to application scenarios reducing the joint strength of resulting adhesive joints by 20–70%.     

Influence of additives on melt viscosity,surface tension,and film formation of dry powder coatings

Background: Limited information on thermally cured dry-powder coatings used for solid dosage forms has been available in the literature. Aim: The aim of this study was to characterize the film formation process of Eudragit® L 100-55 dry-powder coatings and to investigate the influence of film additives on melt viscosity and surface tension. Methods: The coating process employed no liquids and the plasticizer was combined with the polymer using hot melt extrusion. Thermoanalytical methods including differential scanning calorimetry and thermogravimetric analysis (TGA) were used to investigate the thermal properties of the dry-coating formulations. The rheological behavior of the coating formulations were characterized with the extrusion torque, and the surface energy parameters were determined from contact angle measurements. The influence of the level of triethyl citrate (TEC) as plasticizer and polyethylene glycol (PEG) 3350 in the polymer film on film formation was investigated using a digital force tester. Results: TGA confirmed thermal stability of all coating excipients at the investigated curing conditions. Increasing TEC levels and the addition of PEG 3350 as a low melting excipient in the coating reduced the viscosity of the polymer. Plasticization of the polymer with TEC increased the surface free energy, whereas the admixture of 10% PEG 3350 did not affect the surface free energy of Eudragit® L 100-55. The spreading coefficient of the polymers over two sample tablet formulations was reduced with increasing surface free energy. During the curing process, puncture strength, and elongation of powder-cast films increased. The effect of curing time on the mechanical properties was dependent on the plasticizer content. Conclusions: The incorporation of TEC and PEG 3350 into the Eudragit® L 100-55 powder coating formulation improved film formation. Mechanical testing of powder-cast films showed an increase of both elongation and puncture strength over the curing process as criterion for polymer particle fusion, where film formation progressed faster at high plasticizer levels.     

Optimizing control of Fe catalysts for carbon nanotube growth

One must control the size distribution of catalyst Fe nano-particles (NPs) very carefully if one is to have any chance of growing "super-aligned" carbon nanotube (CNT) forests which can be spun directly into yarns and pulled directly into long sheets. Control of the Fe Nps size is important during all phases, including: the catalyst deposition, annealing and forest growth. As a result, it is important to understand how NPs are affected by various experimental factors as well as how those catalyst NPs then cause the growth of the forests. This paper focuses on two key experimental factors: The as-deposited thickness of the Fe catalyst film and the use of hydrogen gas (H2) during anneal and growth. We found that the sheet resistance (Rs) of as-deposited Fe films is directly related to the average film thickness and can be used to estimate whether the films can catalyze the growth of super-aligned forests. The height of the CNT forests decrease with decreasing Rs, but only slowly. More importantly, CNTs grown on the largest and the smallest Rs films are less aligned. Instead, they are more curled and wavy due to the Fe NP dynamics. The use of Hydrogen (H2) affects the formation of Fe NPs from the as-deposited film as well as their composition during the forest growth. We find that the addition of H2 to a CNT forest growth process at 680 degrees C (C2H2/He [30/600 sccm]) increases the CNT alignment substantially. H2 can also reduce iron-oxides which otherwise would impede the formation of NPs. As a result, H2 has multiple roles: besides its chemical reactivity, H2 is important for catalyst reconstruction into NPs having a proper size distribution as well as surface density.     

The effects of pre-annealing in either H2 or He on the formation of Fe nanoparticles for growing spin-capable carbon nanotube forests

Pre-annealing in either H₂ or He is shown to have a significant impact on the formation of either Fe nanoparticles or Fe contiguous films. This suggests various ways to form suitable-sized nanoparticles for the growth of well-aligned, spin-capable MWCNT forests. The reduction of the native iron oxide in as-deposited Fe films suppresses the formation of contiguous films, helping to form nanoparticles. In contrast, contiguous films are formed when the native iron oxide is crystallized into hematite, α-Fe₂O₃, by annealing the Fe film in He gas. The reduction of hematite in H₂ gas breaks up the contiguous films into nanoparticles. This break-up of Fe contiguous films into nanoparticles is suppressed by other effects such as Ostwald ripening processes at the forest growth temperature of 780 °C. Understanding the catalyst dynamics for forming either Fe nanoparticles or contiguous films provides ways to control the MWCNT alignment.     

A graph grammar programming style for recognition of music notation

Graph grammars are a promising tool for solving picture processing problems. However, the application of graph grammars to diagram recognition has been limited to rather simple analysis of local symbol configurations. This paper introduces the Build-Weed-Incorporate programming style for graph grammars and shows its application in determining the meaning of complex diagrams, where the interaction among physically distant symbols is semantically important. Diagram recognition can be divided into two stages: symbol recognition and high-level recognition. Symbol recognition has been studied extensively in the literature. In this work we assume the existence of a symbol recognizer and use a graph grammar to assemble the diagram's information content from the symbols and their spatial relationships. The Build-Weed-Incorporate approach is demonstrated by a detailed discussion of a graph grammar for high-level recognition of music notation. See Appendix A for an illustration of the terms for musical symbols used in this paper.