局部干法水下Nd:YAG激光焊接技术

本文采用填丝热导焊的方法研究了水下激光焊接的基本物理现象,结果表明,利用气体喷嘴可形成局部干燥空间,其保护效果取决于喷嘴结构和气体流量等参数。喷嘴的外径大小对保护效果影响显著。当保护条件差时,局部干燥空间将有水浸入,导致焊缝由良好保护条件下的浅而表面光滑平整的形状变为深而表面起伏的形状。良好保护条件下的水下焊缝的力学性能和大气中一致。     

Determination of optimal sending voltage profile in distribution systems with distributed generators

Sending voltage profile of distribution feeder is controlled by changing a tap of distribution transformer. In a distribution network with distributed generators, for reasons of effect of reversed flows from them and existence of a great number of sending voltage profile candidates, it is not easy to control sending voltage profile within the acceptable voltage limit. In this paper, in order to determine the optical sending voltage profile of distribution transformer in a distribution network with distributed generators, the authors propose a new method to determine the optimal sending voltage profile so as to minimize the total number of tap position's change per day under constraints of acceptable voltage limit. In the proposed method, after calculating acceptable range of three‐phase voltage of distribution feeder, the optimal profile of tap position within the calculated acceptable voltage range is determined among these candidates by using reduced ordered binary decision diagram (ROBDD) which is an efficient enumeration algorithm. In order to check the validity of the proposed method, numerical simulations are carried out for a distribution network model with a distributed generator. © 2007 Wiley Periodicals, Inc. Electr Eng Jpn, 161(2): 16–24, 2007; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20393     

The spatial distribution of Zn during galvanic corrosion of a Zn/steel couple

The spatial distribution of Zn²⁺ during galvanic corrosion of a model Zn/steel couple in 0.01 M NaCl was investigated using a scanning zinc disk electrode. The couple had a coplanar arrangement of a steel substrate with an electroplated zinc layer at the center. During galvanic corrosion, the marked changes in the Zn²⁺ concentration were confined to a thin solution layer ca. 1.0 mm thick above the couple surface. In this thin solution layer above the zinc layer, a higher concentration region of Zn²⁺ in the range of 5-18 mM extended around the zinc layer in the solution during galvanic corrosion. Conversely, above the steel surface distant from the zinc layer, the surface concentration of Zn²⁺ was almost zero during galvanic corrosion. On this surface, the precipitation of zinc corrosion products due to the hydrolysis reaction of Zn²⁺ was observed. The distribution of the Zn²⁺ concentration supported that Zn²⁺ acted as a buffer that suppressed the increased pH due to the cathodic reaction on the steel surface near the zinc layer and almost no corrosion products formed there. The spatial distribution of Zn²⁺ is discussed in relation to the distributions of potential and pH and the surface morphology of the galvanic couple.     

Sol–gel and rf sputtered AZO thin films: analysis of oxidation kinetics in harsh environment

Al-doped ZnO (AZO) thin film, which possess the advantages of low cost, low sheet resistance and high transmittance, are one of the most promising candidates to replace indium tin oxide films as the transparent electrode. However, oxidation causes a substantial increase in the sheet resistance of AZO film after exposing in ambient and especially, damp heat environment. In this work, we compare structural, optical, electrical properties and environmental stability between films prepared by two different methods: sol–gel and rf sputtering. Experimental results indicate that the properties of film can be affected by different deposition method. From the X-ray diffraction analysis, all films have hexagonal wurtzite crystal structure with different preferable orientation in two different methods. Optical transmittance spectra of the AZO films exhibited transparency higher than about 80 % within the visible wavelength region and the optical band gap (E_g) of these films was increased in sputtered film, probably due to the increase of carrier concentration. The better environmental stability was found in AZO film prepared by sputtering method. Improved surface morphology and enhancement of crystal orientation (110) was considered for this improvement.     

Microstructure of Interfacial Region Between Cold-Sprayed Copper Coating and AlN Substrate Coated with Sputtered Titanium and Copper

Cold spraying has been developed as a high-quality coating technique. In this article, copper is deposited on an AlN substrate coated by the sputtering of titanium and copper at a low pressure of less than 1.0 MPa, making this approach suitable for a wide range of engineering applications. In order to understand the adhesion mechanism at the atomic scale, the interfacial regions are carefully observed in thin foil samples from the cross sections of the specimens with a HREM. We find a unique wavy boundary between the sputtered titanium and the sputtered copper. It is assumed that the shear-instability phenomenon occurs due to the cold-spraying process and influences the adhesive strength. Furthermore, the cold-sprayed copper particles are connected directly without any oxidation layer due to the appearance of new metallic surfaces during the impact process. The TEM data clearly reveal the phenomena and mechanisms related to the impact of powder sprayed on the substrate.     

Correlation for boiling heat transfer of R-134a in horizontal tubes including effect of tube diameter

A Chen-type correlation for flow boiling heat transfer of R-134a in horizontal tubes was modified taking into account the effect of tube diameter. The effect of tube diameter on flow boiling heat transfer coefficient was characterized by the Weber number in gas phase. Results showed that this correlation could be applied to a wide range of tube diameters (0.5–11-mm-ID). In addition, the dryout point and the heat transfer characteristics after the dryout point were also investigated based on the annular flow model. The proposed experimental expressions to predict both the dryout quality and the post-dryout heat transfer coefficient could also be applied to a wide range of tube diameter (0.5–11-mm-ID).     

Boiling heat transfer of HFO-1234yf flowing in a smooth small-diameter horizontal tube

The flow boiling heat transfer coefficient of the low-GWP (global warming potential) refrigerant HFO-1234yf inside a smooth small-diameter horizontal tube (inner diameter: 2 mm) was experimentally investigated. The local heat transfer coefficient was measured at heat fluxes of 6-24 kW m⁻², mass fluxes of 100-400 kg m⁻² s⁻¹, an evaporating temperature of 288.15 K, and an inlet vapor quality of 0-0.25. The results show that the effect of heat flux on the heat transfer was large at low vapor quality, while the effect of mass flux was large at high vapor quality. The heat transfer coefficient of HFO-1234yf was almost the same as that of R-134a. The heat transfer coefficients calculated based on correlations with Saitoh et al. agreed well with the measured values compared to other correlations. The measured pressure drop agreed well with that predicted by the Lockhart-Martinelli correlation.