An IR molding system for direct shaping of thermoplastics

A new molding technique is proposed to directly mold small parts from thermoplastic pellets. A small molding machine was designed and fabricated: the mold consisted of a transparent glass and a metallic frame; an infrared (IR) lamp provided the heat for the pellet melting. Molding tests were carried out by using three commercial thermoplastics and two metallic molds. Molding time and IR lamp power were changed to extract a moldability window for each combination of material and metallic mold. In the best process conditions, a high quality of the samples was obtained in terms of mold filling and surface aesthetics. POLYM. ENG. SCI., 2010. © 2010 Society of Plastics Engineers     

Wetting and interfacial phenomena in relation to joining of alumina via Co/Nb/Co interlayers

When designing multilayer metallic interlayers for transient-liquid-phase (TLP) bonding of ceramics, the phenomena that occur at the interface between the liquid metal alloy formed at the joining temperature and the solid ceramic to be joined have a major effect on the success or failure of the joining process. To assess the behavior of liquids that could develop when using Co/Nb/Co trilayers to bond Al₂O₃ ceramics, the wettability and interfacial behavior of pure Co and Co–Nb alloys on sapphire and polycrystalline Al₂O₃ were studied. Contact angles were measured at 1500 °C using the sessile-drop technique, and the microstructures of the resulting metal/ceramic interfaces were characterized by scanning electron microscopy and energy-dispersive spectroscopy. Observations were assessed and evaluated in the context of predictions of thermodynamic properties. Additions of Nb to Co reduced the contact angle and thus improved the adhesion between the ceramic and metal. Nb additions also enhanced dissolution of Al₂O₃.     

Optimization of the working cycle for a hydrogen production and power generation plant based on aluminum combustion with water

The working cycle of a novel hydrogen and power generation system based on aluminum combustion with water is analyzed in order to evaluate the best performance in terms of energy conversion efficiency. The system exploits the exothermic reaction between aluminum and steam and produces thermal power for a super-heated steam cycle and hydrogen as a by-product of the reaction.     

Availability analysis of a N modules parallel system with common memory,central controller and distributed software

Parallel systems with processing distributed in the various modules are very interesting examples of hardware/software tradeoffs within a complex structure. An example of such a system mode of N modules, has been considered. The implications of a common memory and a central controller are analysed and an availability model is derived.The division of the software task into subtasks is viewed as a source of possible deadlock of the structure. Series catastrophic states due to hard core units and software coupling are included in the availability analysis.     

Optimal resource assignment through negotiation in a multi-agent manufacturing system

Research studies on multi-agent systems have been recently boosted by manufacturing and logistics with deep motivations like the presence of independent human deciders with individual goals, the aspiration to dominate the complexity of decision-making in large organizations, the simplicity and robustness of self-reacting distributed systems. After a survey of the multi-agent paradigm and its applications, the paper introduces the notion of hybrid holonic system to study the effect of supervision on a system whose elements negotiate and cooperate in a rule-settled environment to obtain resources for system operation. The supervisor can spur or disincentive agents by assigning/denying resources to them. A simple single-decider optimization model referred to a real application is described, and solution methodologies for optimal resource allocation fitting different scenarios (centralized, distributed, multi-agent) are discussed, identifying ranges of autonomy, quantifying rewarding and defining a negotiation protocol between the agents and the supervisor. Aim of the paper is to describe through an example a general methodology for quantitative decision-making in multi-agent organizations.     

Synthesis of Autosymmetric Functions in a New Three-Level Form

Autosymmetric functions exhibit a special type of regularity that can speed-up the minimization process. Based on this autosymmetry, we propose a three level form of logic synthesis, called ORAX (EXOR-AND-OR), to be compared with the standard minimal SOP (Sum of Products) form. First we provide a fast ORAX minimization algorithm for autosymmetric functions. The ORAX network for a function f has a first level of at most 2(n−k) EXOR gates, followed by the AND-OR levels, where n is the number of input variables and k is the “autosymmetry degree” of f. In general a minimal ORAX form has smaller size than a standard minimal SOP form for the same function. We show how the gain in area of ORAX over SOP can be measured without explicitly generating the latter. If preferred, a SOP expression can be directly derived from the corresponding ORAX. A set of experimental results confirms that the ORAX form is generally more compact than the SOP form, and its synthesis is much faster than classical three-level logic minimization. Indeed ORAX and SOP minimization times are often comparable, and in some cases ORAX synthesis is even faster.     

A techno-economic comparison between two technologies for bioethanol production from lignocellulose

The conversion of biomass into biofuels can reduce the strategic vulnerability of petroleum-based transportation systems. Bioethanol has received considerable attention over the last years as a fuel extender or even as a neat liquid fuel. Lignocellulosic materials are very attractive substrates for the production of bioethanol because of their low cost and their great potential availability. Two different process alternatives (i.e. the enzymatic hydrolysis and fermentation process and the gasification and fermentation process) for the production of fuel ethanol from lignocellulosic feedstock are considered and analysed. After a rigorous mass and energy balance, design optimisation is carried out. Both processes are assessed in terms of ethanol yield and power generation as well as from a financial point of view. A sensitivity analysis on critical parameters of the processes' productivity and profitability is performed.     

Single thermoplastic pellet molding by means of diode laser for micromolding application

An innovative system for thermoplastic micromolding is presented. A completely transparent mold is used, and a diode laser is used as heating source. Laser heating is performed on a single thermoplastic pellet positioned inside the mold between two glass plates. A very low force is necessary for shaping. Molding tests were performed on commercial ABS and several process parameters were investigated such as laser power, interaction time, focalization condition, and support material properties. High pellet formability was observed in all the cases. Using nontransparent pellet supports it is possible to increase molding efficiency even if the risk of polymer degradation increases. A master curve can be fabricated for molding test results providing a correct comparison among the different process conditions. POLYM. ENG. SCI., 47:168–173, 2007. © 2007 Society of Plastics Engineers