Characterization of mechanically sheared edges of dual phase steels

In recent years advanced high strength steels (AHSS) received increased interest for light structures with improved performance, but they are often sensitive to edge cracking during sheet metal forming. In this study mechanically sheared edges were characterized for three dual phase steels (DP600, DP780 and DP980), sheared with three die clearances (5%t, 10%t, 15%t) and along rolling and transverse directions. Microstructures of the materials were provided first, and then the sheared edges were examined by optical microscopy and scanning electron microscopy that reveal the morphology and random feature of the sheared edges. A factorial analysis was performed to reveal the general trends of the processing parameters on four edge zones. A new strain measurement method was used for characterizing strain distribution in the sheared region, which shows the peak strain to be higher than 3. The strain quickly decreases from sheared edge to interior, leaving a shear-affected zone of about 500 μm or 31% of the thickness. The fracture processes and involved mechanisms were discussed.     

Eutectic Morphology in Alloy Pb – 3.2% Cd – 0.08% Sr for Battery Grids

Metal Science and Heat Treatment - Ageing of supersaturated solid solution in Pb – 3.2% Cd – 0.08% Sr alloy is studied at 20 and 80°C by measuring hardness, and light and scanning...     

Control of Superelastic Behavior of NiTi Wires Aided by Thermomechanical Treatment with Reference to Three-Point Bending

The aim of this study is to investigate the effect of thermomechanical treatment on the superelastic behavior of a Ti-50.5 at.%Ni wire in terms of loading/unloading plateau, mechanical hysteresis, and permanent set to optimize these parameters for orthodontic applications. A new three-point bending fixture, oral cavity configuration three-point bending (OCTPB) test, was utilized to determine the superelastic property in clinical condition, and therefore, the tests were carried out at 37 °C. The results indicate that the thermomechanical treatment is crucial for thermal transformation and mechanically induced transformation characteristics of the wire. Annealing of thermomechanically treated specimens at 300 and 400 °C for 1/2 and 1 h leads to good superelasticity for orthodontic applications. However, the best superelasticity at body temperature is obtained after annealing at 300 °C for 1/2 h with regard to low and constant unloading force and minimum permanent set.     

Weld defect formation in FSWed coppers

This work was undertaken to explore the formation of weld defects in FSWed copper metals via both numerical and experimental approaches. The 4 mm-thick copper sheets were friction stir welded at a tool rotational speed of 710 rpm and tool translational speed of 40 mm/min. Microstructural evaluations were performed on the welded specimens. Also a 3D arbitrary Lagrangian Eulerian numerical model was developed to obtain temperature and material velocity profiles. To this aim, DEFORM-3D was implemented for developing the numerical simulation. Numerical results for temperature values showed good agreement with the recorded experimental data. They also suggest that on the advancing side (AS) of the trailing side, the pin velocity has the minimum amount (zero), and this is the main reason for the formation of tunneling cavity. Experimental results show that a force is created between the reminder of material at the joint and the rim of AS. This force causes a prong of surface material from the AS rim to penetrate into lower parts of weld. It seems that the inadequate pressure (low values of the plunge depth), inadequate surface materials, and the trapped air are the main causes for the formation of the weld defects.     

Direct Polyamidation in Molten Tetrabutylammonium bromide: Novel and Efficient Green Media

This is the first report of application of molten ionic liquid (MIL) for the synthesis of polyamides (PAs) from the reaction of dicarboxylic acids with diisocyanates. A fairly inexpensive and readily accessible MIL, tetrabutylammonium bromide (TBAB) was used for the synthesis of polymers. Therefore, polycondensation of terephthalic acid with various commercially available diisocyanates was performed in molten TBAB with or without dibutyltin dilaurate (DBTDL) as a catalyst. The polymerization reaction gave similar results in the presence or absence of DBTDL, indicating that, the catalyst was not needed in this process. Various PAs were obtained with high yields and moderate inherent viscosities ranging from 0.36 to 0.71 dL/g. This method was compared with the polymerization reaction in conventional solvent and in the presence of DBTDL as a catalyst. In the case of using TBAB, higher yields and inherent viscosities were obtained. This process is safe and green since toxic and volatile organic solvent such as N-methylpyrrolidone (NMP) was eliminated.     

Morphological,mechanical, and rheological studies of PVC/ABS blends in the presence of maleic anhydride

A novel method of enhancing compatibility in PVC/ABS blends is the use of ABS‐grafted‐(maleic anhydride) (ABS‐g‐MAH) as a compatibilizer. In this study, maleic anhydride was grafted onto ABS (initiated by peroxide) in an internal mixer. Grafting degree was determined by a back‐titration method, and certain amounts of the resultant ABS‐g‐MAH were added to PVC/ABS blends during their melt blending in the mixer. The weight ratio of PVC to ABS was kept at 70:30. Evaluation of compatibilization was accomplished via tensile and notched Izod impact tests, scanning electron microscopy (SEM), and rheological studies. According to the SEM micrographs, better dispersion of the rubber phase and its finer size in properly compatibilized blends were indications of better compatibility. Besides, in the presence of a proper amount [5 parts per hundred parts of PVC (php)] of ABS‐g‐MAH, PVC/ABS blends showed significantly higher impact strengths than uncompatibilized blends. This result, in turn, would be an indication of better compatibility. In the presence of 5 php of compatibilizer, the higher complex viscosity and storage modulus, as well as a lower loss modulus and loss factor in the range of frequency studied, indicated stronger interfacial adhesion as a result of interaction between maleic anhydride and the PVC‐SAN matrix. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers     

Characterization of minocycline loaded chitosan/polyethylene glycol/glycerol blend films as antibacterial wound dressings

Wound care has been a challenging subject for medical teams and researchers. Bacterial infections are one of the most serious complications in injured skins that often affect healing process. Antibacterial wound dressings can be used to facilitate wound healing process. The purpose of this study is to fabricate chitosan (Chito)/polyethylene glycol (PEG) antibacterial wound dressing doped with minocycline, and to evaluate the influence of composition ratio on the blending properties of the films. To improve the mechanical properties of these films, we examined various amounts of glycerol as a plasticizer. Moreover, we investigated morphological and mechanical aspects, water uptake, degradation, water vapor transmission and wettability properties of the films prepared with various ratios of Chito/PEG/Gly. Assessment of mechanical properties revealed that film containing 80:20 ratio Chito/PEG with 40 PHR Gly content exhibits the highest ultimate tensile strength and elongation at break (9.74 MPa and 45.73% respectively). Furthermore, results demonstrated that upon increasing PEG and Gly contents, degradability and hydrophilicity of the films increased whereas water uptake decreased. Water vapor transmission rate of the films was close to the range of 530–1200 g/m²d, indicating that the as formed films are possible candidates for dressing low exudate wounds or burns. Minocycline loaded films exhibited a biphasic drug release profile and it was more effective on gram-positive bacteria than on gram-negative bacteria. The polymeric film with the highest amount of loaded drug (2%) exhibited insignificant cytotoxicity (88%) against normal fibroblast cell line.     

Calcium carbonate and ammonium polyphosphate flame retardant additives formulated to protect ethylene vinyl acetate copolymer against fire: Hydrated or carbonated calcium?

In this study, the effect of the chemical nature of different calcium (Ca)-based minerals as flame retardant additives in combination with ammonium polyphosphate (APP), in 1:1 proportions, on the flame retardancy behavior and performance of ethylene vinyl acetate copolymer was discussed. Combining APP with partly and completely hydrated calcium oxide led to superior flame-retardant function detected in mass loss calorimeter measurements with respect to the corresponding system containing carbonated calcium. This privileged character was attributed to the higher reactivity of hydrated Ca-based fillers toward APP in comparison with Ca carbonate, which induced the formation of an intumescent residue. The difference between reactivity potential of hydrated and dry Ca was demonstrated by the newly formed thermally stable species, and further evidenced by thermogravimetric analysis performed on APP/fillers blends. Moreover, the presence of more crystalline domains in the Ca/phosphorus-based compounds was evidenced by XRD analysis of the mass loss calorimeter test residues. The results of this work highlight the role of blend additive systems on the performance of flame retardancy of polymer materials.     

The Impact of Metastable Intermolrecular Nanocomposite Particles on Kinetic Decomposition of Heterocyclic Nitramines Using Advanced Solid‐Phase Decomposition Models

Journal of Inorganic and Organometallic Polymers and Materials - Surface oxygen of oxide catalyst has low coordination number; they are negatively charged. Surface oxygen can act active site for...