Development of novel temperature-stable Al2O3–TiO2-based dielectric ceramics featuring superior thermal conductivity for LTCC applications

A new composition was developed using sintering to improve the dielectric properties of low-temperature co-fired alumina (LTCA) containing CuO–TiO₂–Nb₂O₅–Ag₂O. By substituting some alumina with rutile TiO₂, the second-phase compound could be changed from AgNbO₃ to the rutile phase. Further, low-temperature sintering at temperatures below 960 °C was possible, suppressing Al₂TiO₅ formation during firing. The dielectric characteristics, particularly the temperature coefficient of the resonant frequency (τ_f) and Q × f values, were improved without significantly reducing the sinterability and thermal conductivity. The dielectric properties of the developed 88Al₂O₃–12TiO₂-based ceramic were ε_r: 14.7, τ_f: +0.8 ppm/K, and Q × f: 13,383 GHz (at ～10 GHz) at a firing temperature of 940 °C. The thermal conductivity was 18.5 W/mK, which is the highest value for reported temperature-stable low-temperature co-fired ceramics (LTCCs). These results provide one of the key technologies for the practical application of LTCCs with superior thermal conductivities.     

Preparation and mechanical properties of polystyrene–clay hybrids

Polystyrene–clay hybrids (PSCHs) were prepared by melt blending a styrene vinyloxazoline copolymer with organophilic clay. In the PSCHs, the silicate layers of the clay were delaminated and dispersed homogeneously to the nanometer level. The moduli of the PSCHs were higher than that of the PS copolymer. For example, the tensile modulus of the PSCH with 5 wt % clay was 1.4 times higher compared to that of the PS copolymer. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 3359–3364, 1999     

Influence of a fiber-network microstructure of paper-structured catalyst on methanol reforming behavior

A novel microstructured catalyst that consists of Cu/ZnO catalyst powders and ceramic fibers was successfully prepared using pulp fibers as a tentative matrix by a papermaking technique. As-prepared material, called a paper-structured catalyst, possessed porous microstructure with layered ceramic fiber networks (average pore size ca. 20 μm, porosity ca. 50%). In the process of methanol autothermal reforming (ATR) to produce hydrogen, paper-structured catalysts demonstrated both high methanol conversion and low concentration of undesirable carbon monoxide as compared with catalyst powders and pellets. The catalytic performance of paper-structured catalysts depended on the use of pulp fibers, which were added in the paper-forming process and finally removed by thermal treatment before ATR performance tests. Confocal laser scanning microscopy and mercury intrusion analysis suggested that the tentative pulp fiber matrix played a significant role in regulating the fiber-network microstructure inside paper composites. Various metallic filters with different average pore sizes, used as supports for Cu/ZnO catalysts, were subjected to ATR performance tests for elucidating the pore effects. The tests indicated that the pore sizes of catalyst support had critical effects on the catalytic efficiency: the maximum hydrogen production was achieved by metallic filters with an average pore size of 20 μm. These results suggested that the paper-specific microstructures contributed to form a suitable catalytic reaction environment, possibly by promoting efficient diffusion of heat and reactants. The paper-structured catalyst with a regular pore microstructure is expected to be a promising catalytic material to provide both practical utility and high efficiency in the catalytic gas-reforming process.     

Enhancement of the thermoelectric figure of merit in p- and n-type Cu/Bi-Te/Cu composites

The resultant thermoelectric properties of welded Cu/Bi-Te/Cu composites were measured at 298 K as a function of relative thickness x of Bi-Te compound by changing the interval s between two thermocouples and compared with those calculated as a function of x by treating it as an electrical and thermal circuit. These composites were prepared by welding with eutectic solder of Pb-Sn, after one end surface of the as-grown p- and n-type Bi-Te ingots were plated with Ni. It was found that the observed ZT of composites has a local maximum at an optimum x even when s was changed, as in the case of Cu/Bi-Sb/Cu and Ni/Bi-Sb/Ni composites with various relative thicknesses. Appearance of a local maximum in ZT is owing to the barrier thermo-emf generated by a sharp temperature drop at the interface between Bi-Te compound and copper. It may be caused by the separation of non-equilibrium carriers at the interface between them. The observed maximum ZT values at 298 K of the p- and n-type composites reached surprisingly great values of 1.53 and 1.66 at x=0.98, which correspond to about twice as large as those of commercially utilized Bi-Te compounds. This enhancement of ZT is available for generators, but may be not utilizable as a Peltier module. The composite materials were thus found to be utilizable as useful means of further increase in ZT of macroscopic bulk materials.     

Dependence of Seebeck coefficient on a load resistance and energy conversion efficiency in a thermoelectric composite

The thermo-emf ΔV and current ΔI generated by imposing the alternating temperature gradients (ATG) at a period of T and the steady temperature gradient (STG) on a thermoelectric (TE) composite were measured as a function of t, where t is the lapsed time and T was varied from 60 to or ∞ s. The STG and ATG were produced by imposing steadily and alternatively a source voltage V in the range from 1.0 to 4.0 V on two Peltier modules sandwiching a composite. ΔT, ΔV, ΔI and V_P oscillate at a period T and their waveforms vary significantly with a change of T, where ΔV and V_P are the voltage drops in a load resistance R_L and in resistance R_P of two modules. The resultant Seebeck coefficient |α| = |ΔV|/ΔT of a composite under the STG was found to be expressed as |α| = |α₀|(1 − R_comp/R_T), where R_T is the total resistance of a circuit for measuring the output signals and R_comp is the resistance of a composite. The effective generating power ΔW_eff has a local maximum at T = 960 s for the p-type composite and at T = 480 s for the n-type one. The maximum energy conversion efficiency η of the p- and n-type composites under the ATG produced by imposing a voltage of 4.0 V at an optimum period were 0.22 and 0.23% at ΔT_eff = 50 K, respectively, which are 42 and 43% higher than those at ΔT = 42 K under the STG. These maximum η for a TE composite sandwiched between two Peltier modules, were found to be expressed theoretically in terms of R_P, R_T, R_L, α_P and α, where α_P and α are the resultant Seebeck coefficients of Peltier modules and a TE composite.     

Upgrading of X-ray CT technology for analyses of irradiated FBR MOX fuel

The X-ray CT technology previously developed by JAEA was upgraded. The shape of the X-ray source beam was changed from a circular shape to an elliptical one and the collimator slit width was decreased from 0.3 to 0.1 mm. The X-ray detector was improved by changing a CdWO₄ scintillator to a highly sensitive silicon semiconductor detector. The analysis code of X-ray CT image was revised with respect to the number of points by using two kinds of experimental results and taking into account the effects of crack existence and deviation of the central void position from the radial center of a fuel pellet. As a result, high resolution X-ray CT images could be obtained on the transverse cross section of irradiated fuel assemblies. The error of the dimensional measurement was improved from ±0.1 to ±0.03 mm by upgrading the instrument and revising the analysis code of X-ray CT image. The discriminating accuracy of density difference could be increased, and the low density region (undisturbed region) and high density region (equi-axial and columnar regions) in the X-ray CT image on the cross section of irradiated fuel could be discriminated from each other. The reliability of fuel performance analysis improves because a large number of PIE data can be collected, compared with the conventional destructive PIE.     

Detection of Verotoxigenic Escherichia coli O157 and O26 in food by plating methods and LAMP method: a collaborative study

In order to establish a rapid and sensitive method for the detection of Verotoxigenic Escherichia coli O157 and O26, a collaborative study was conducted focusing on a comparison of the efficiency of loop-mediated amplification (LAMP) assay targeting the Verocytotoxin (also called Shiga toxin) gene, utilizing a direct plating method and a plating method with immunomagnetic separation (IMS-plating method) using various agar media. In combination with enrichment with the modified EC supplemented with novobiocin, E. coli O157 was detected in most samples of ground beef and alfalfa sprouts by LAMP assay, the direct plating method and the IMS-plating method. E. coli O26 was detected in approximately 100% of the food samples by LAMP assay. However, the IMS-plating and direct plating methods recovered 80 and 50% in ground beef samples, respectively. As a result, it was demonstrated the LAMP assay is superior to the IMS-plating method. Based on these results, it appears LAMP assay is effective as a screening assay to detect E. coli O157 and O26 from positive samples.     

Required limiting impedance and capacity of fault current limiter installed in customer system with synchronous generator

We investigated the required limiting impedance and capacity of a fault current limiter (FCL) installed at an incoming feeder of a customer system with a synchronous generator in a utility distribution system. It was assumed that two types of FCL were installed, i.e. a resistive type (R‐type) FCL and an inductive type (L‐type) FCL. A fault current out of the customer system and a voltage in the customer system were calculated following a three‐phase, short‐circuit fault occurrence. It was found that the required type of FCL and the required limiting impedance depended on the rated capacity of the generator in order to obtain the suppression of the fault current under 0.1 kA_S and to maintain of customer voltage between 85 and 100% of the nominal voltage (6.6 kV). The capacity of FCL consisting of the smallest limiting impedance is discussed. © 2006 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

Enhancement in thermoelectric power factor of M/T/N and M/Bi/M/Bi/M (M and N = Cu or Ni) composite devices welded with T = Bi or Bi<Subscript>0.88</Subscript>Sb<Subscript>0.12</Subscript> alloy

The resultant thermoelectric power factors P of M/T/N and M/Bi/M/Bi/M (M and N = Cu or Ni) devices welded with T = Bi or Bi_0.88Sb_0.12 alloy were measured at 298 K and compared with P values calculated as a function of x by treating these devices as an electrical and thermal circuit, where x is the ratio of thickness of Bi or Bi-Sb alloy to the interval between two thermocouples. Consequently, the Seebeck coefficients of M/T/N devices were enhanced significantly in the middle range from x = 0.3 to 0.8, and the observed P values have a local maximum at small x below x = 0.35. The x-dependence of P values of M/T/N devices was found to be explained well by the simple model proposed here when an enhancement factor in and some reduction in thermal conductivity of pure metal were taken into the calculation. As a whole, however, the observed P values of double-layered M/Bi/M/Bi/M devices are lower than those of single-layered M/Bi/M, so that the macroscopic multi-layering of thermoelectric materials has no effect on the enhancement in P. The maximum P (= 22.1 mW/K²m) of Cu/Bi-Sb/Cu is 1.5 times larger than that of Cu/Bi/Cu and reached 3.6 times as large as the mean value of 5.7 and 6.6 mW/K²m of the high-performance bulk p- and n-type bismuth-telluride compounds.     

Improved visible-light responsive photocatalytic activity of N and Si co-doped titanias

Thermal reaction of titanium tetraisopropoxide and tetraethyl orthosilicate in 1,4-butanediol afforded nanocrystalline silica-modified titanias having large surface area and superior thermal stability. In this study, the thus-obtained silica-modified titanias were treated in an NH₃ flow at high temperatures, and their physical and photocatalytic properties were investigated. Compared with NH₃-treated TiO₂ without silica modification, the NH₃-treated silica-modified titanias showed a stronger absorption in the visible region (400–500 nm) and had a larger peak at 396 eV in the N 1s XPS spectrum. These results indicate that a larger amount of nitrogen was stably doped in the silica-modified titania. The obtained products exhibited a high photocatalytic activity for degradation of Rhodamine B and decomposition of acetaldehyde under visible light irradiation. Electronic supplementary material The online version of this article (doi:) contains supplementary material, which is available to authorized users.