A Preliminary Investigation of the ISG Glass Vapor Hydration

During the geological disposal of high-level waste, the nuclear glass is expected to be first hydrated in water vapor prior to liquid alteration. In the present work, we investigated the vapor hydration of the International simple glass (ISG) at 175°C and different relative humidities (60%, 80% and 98%). The glass hydration was investigated by nuclear reaction analysis (NRA) and Fourier transform infra-red spectroscopy. The chemical and mineralogical compositions of the alteration products were studied using scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM-EDS) and μ-Raman spectroscopy, respectively. The NRA results gave water diffusion coefficients of 2.31–7.34 × 10⁻²¹ m²/s_, in good agreement with the literature data on borosilicate glasses altered in aqueous media. The glass hydration increased with relative humidity percentage and the SEM-EDS analysis showed a slight enrichment in Si and loss of Na in the hydrated glass layer compared with the pristine glass. The hydration rate of the ISG glass was little higher than that of the French SON68 glass hydrated using water vapor. The corrosion products were analcime, tobermorite, and calcite, which were typical of the SON68 glass hydrated in similar conditions.     

Round robin on indentation fracture resistance of silicon carbide ceramics by using a powerful optical microscope

Reproducibility of indentation fracture resistance, K_IFR of silicon carbides sintered with B and C was evaluated by a round robin with ten laboratories. When the crack length was measured with an optical microscope at a low magnification of ～100×, K_IFR varied widely from 3.43 to 4.20 MPa m^1/2, whereas those obtained by a powerful microscopy with both an objective lens of 40× and a traveling stage exhibited a consistent value of 3.20±0.12 MPa m^1/2. The wide scatter of K_IFR for the former measurements was attributed mainly to the variation in misreading of the crack length. It was revealed that the high resolving power of the objective lens of 40× enabled to find exact crack tips easily, which resulted in the good matching of K_IFR between laboratories for the latter case. It was suggested that the observation of indentations with powerful optics was effective for improving the reproducibility of the IF method.     

Preparation of thermally stable polymer electrolytes from imidazolium-type ionic liquid derivatives

Thermally stable polymer electrolytes based on ionic liquids were prepared and analyzed. Mono-functional ionic liquid monomers, ionic liquid cross-linkers, and ethylimidazolium-type ionic liquid salts were mixed and polymerized. The ionic liquid-type cross-linkers were effective to prepare thermally stable polymer films. In particular, the copolymerization of cross-linker and ethylimidazolium-type ionic liquid monomers were used to make polymer electrolytes with high ionic conductivities. The copolymerization in ethylmethylimidazolium bis(trifluoromethanesulfonyl)imide gave a transparent film showing no thermal degradation up to 400 °C.     

The effect of heat sealing temperature on the properties of OPP/CPP heat seal. I. Mechanical properties

The effect of heat sealing temperature on the mechanical properties and morphology of OPP/CPP laminate films was investigated. The laminated films were placed in an impulse type heat sealing machine with both CPP sides facing each other. The temperatures investigated ranged from 100 to 250°C. T‐peel and tensile tests in combination with SEM were used to characterize the heat seals. A minimum seal initiation temperature of 120°C was identified for OPP/CPP laminate heat sealing. Peel strength increased sharply from zero at 110°C to maximum at 120°C, after which a gradual decrease was observed. Tensile strength initially increased until 120°C, after which it gradually decreased until 170°C and assumed a constant value beyond that. The initial rise has been associated to cold crystallization, while the reduction between 120°C and 170°C was due to relaxation in molecular orientation. Beyond 170°C, all the orientation in the laminate has been lost so orientation effects are nullified. Morphological studies with SEM revealed that seals were partially formed at lower temperatures, while the laminates were totally fused together at high temperatures, with intermediate temperatures showing properties that lie in between. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 753–760, 2005     

The physical character of coal char formed during rapid pyrolysis at high pressure

Rapid pyrolysis was conducted in a drop tube reactor using seven coals under various operating conditions. In addition to dense char, porous chars (network char and cenospheric char) were formed by the rapid pyrolysis under certain conditions. Porous char was mainly composed of film-like carbon and skeleton carbon. The pyrolyzed coal char particles were characterized in detail. Morphology and bulk density of porous char were quite different from the dense char formed under the same conditions, but elemental composition and BET surface area were similar to each other. CO₂ gasification reactivity of porous char was lower than dense char in the later gasification stage, and this was ascribed to the low reactivity of skeleton carbon.     

Self-aligned fabrication of single crystal diamond gated field emitter array

This paper describes a self-aligned fabrication process for diamond gated field emitter array (FEA). Utilizing the non-conformal coverage sputtering conditions of silicon oxide, an interesting “sphere on cone” structure is formed on diamond nano tip array, which is the key point of gate hole opening process. This structure causes shadowing at certain regions of side-wall during Ti / Au gate metal deposition. Removal of “sphere” by wet etching leads to the successful fabrication of a single crystalline diamond gated FEA. Scanning electron microscope observations reveal the fabrication of a uniform emitter array with tip radius of curvature (20 nm) and gate hole (1.4 μm). We also confirmed that no noticeable physical damage exists on tip. In field emission characteristics of the fabricated single crystal diamond gated FEA, gate voltage control of field emission current is realized.     

Gas diffusion electrodes for polymer electrolyte fuel cells using novel organic/inorganic hybrid electrolytes: effect of carbon black addition in the catalyst layer

We have prepared novel gas diffusion electrodes for polymer electrolyte fuel cells (PEFC) using new organic/inorganic hybrid electrolytes. The catalyst layers were prepared by mixing 3-(trihydroxysilyl)-1-propanesulfonic acid [(THS)Pro-SO₃H], 1,8-bis(triethoxysilyl) octane (TES-Oct), Pt loaded carbon black (Pt-CB) and water, followed by a sol-gel reaction. It was found that addition of uncatalyzed carbon black (u-CB) into the cathode catalyst layer enhanced the performance at high current density region, due to an increase in the gas diffusion rate. The optimum volume ratio of u-CB/Pt-CB was found to be 0.1, at which the gas diffusivity and the catalyst utilization are well balanced.     

Theoretical model for flash generation

Reduction of flash generated in a gas vent is of great concern for manufacturers of electronic parts. The present study proposes a theoretical model for flash generation through consideration of flow characteristics in a gas vent. The model predicts the factors controlling flash, i.e., material parameters such as zero‐shear viscosity, crystallization temperature, thermal conductivity, and heat capacity, and process parameters such as injection and mold wall temperatures, packing pressure, and the clearance of a gas vent. On the other hand, we measure the amount of flash generated in the molding of poly(phenylene sulfide) (PPS) composites containing glass fiber and spherical fillers (CaCO₃ or Al₂O₃). Flash reduces with decreasing size of spherical fillers. These experimental data are successfully interpreted using the flash model. Polym. Eng. Sci., 45:198–206, 2005. © 2005 Society of Plastics Engineers     

A flow simulation for the epoxy casting process using a 3D finite‐element method

A three‐dimensional flow simulation for epoxy casting has been developed. A control‐volume‐based finite‐element method is employed, containing a conservative upwind formulation for the advection terms and equal order interpolations for all variables. This simulation predicts the non‐isothermal and reactive flow behavior under the gravity. The viscosity and reaction‐rate parameters were estimated by using a dynamic rheometer and a differential scanning calorimeter. The predicted flow front advancement and temperature profiles in the calculation domain similar to the mold cavity were in close agreement with the corresponding experimental results. The variation of epoxy surface configuration with flow rate also showed the same tendency between the prediction and the experiment. This simulation seems to be applicable not only to the epoxy casting, but also to other molding processes of various thermoset resins. POLYM. ENG. SCI. 45:364–374, 2005. © 2005 Society of Plastics Engineers.     

Fracture toughness evaluation of adjacent flow weld line in polystyrene by the SENB method

Fracture toughness of adjacent flow weld lines, defined as weld lines that occur when two flow fronts meet and continue to flow together in the same direction (meld line or hot weld line), was evaluated by the single‐edge notched‐bend (SENB) method using three differently‐shaped obstructive pins. Although the fracture toughness varied depending upon the shapes of the pin, the values could be standardized as the distance from the meeting point of the two flow fronts flowing around the pin. The fracture toughness decreased drastically from the meeting point along the weld line and then slightly increased. These characteristic features could be explained by flow‐induced molecular orientation at the weld line interface. The molecules around the meeting point that were initially oriented parallel to the weld line due to fountain flow were able to relax, and then entanglement across the weld line interface developed because the flow stopped in the middle of the filling process, resulting in high fracture toughness. In contrast, the material at the downstream side of the weld line continued flowing during the filling process, being stretched along the flow direction. So, the molecular orientation at this area could not relax. In addition, the V‐notch shape, i.e., the depth and length at the surface of the weld line, which also varied depending on the shape of the obstacles, was considered to be identical when the meeting point was allowed to be a datum point. Thus, the meeting point was found to be a significant factor when the properties of weld lines are investigated. POLYM. ENG. SCI., 45:1059–1066, 2005. © 2005 Society of Plastics Engineers