A study on corrosion resistance characteristics of PVD Cr-N coated steels by electrochemical method

The corrosion behavior of Cr-N coated steels with different phases (-Cr, CrN and Cr₂N) deposited by cathodic arc deposition on AISI H13 steel was investigated in a 3.5% NaCl solution at ambient temperature. Potentiodynamic polarization tests, electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM) were the techniques applied to characterize the corrosion behavior. It was found that the CrN coating had a lower current density from potentiodynamic polarization tests than others. The porosity, corresponding to the ratio of the polarization resistance of the uncoated and the coated substrate, was higher in the Cr₂N coating than in the other Cr-N coated steels. EIS measurements showed, for most of the Cr-N coated steels, that the Bode plot presented two time constants. Also, the Cr₂N coating represented the characteristic of Warburg behavior after 72 h of immersion. The coating morphologies were examined in planar view and cross-section by SEM analysis and the results were compared with those of the electrochemical measurement. The CrN coating had a dense, columnar grain-sized microstructure with minor intergranular porosity. From the above results, it is concluded that the CrN coating provided a better corrosion protection than the other Cr-N coated steels.     

Analysis of deformation texture inhomogeneity and stability condition of shear components in f.c.c. metals

The texture of cold rolled aluminum sheet has been known to vary through the thickness due to inhomogeneous deformation during rolling. The copper texture is obtained in the center layer that is plane strain compressed while the shear texture in the surface layer, which is approximated by major 001 011 and minor 111 112 and 111 110 components. The stability condition of these components was calculated based on the full constraint Taylor-Bishop-Hill theory and could be described by a parameterdɛ₁₃/dɛ₁₁ with the suffixes 1 and 3 indicating the rolling and thickness directions, respectively.     

The influence of titanium on the electrochemical properties of the AB5-type metal hydrides

AB₅-type intermetallic compounds were prepared by arc-melting in argon atmosphere. The composition of a stoichiometric compound LaNi_3.6Al_0.4Co_0.7Mn_0.3 with a hexagonal CaCu₅ structure was varied by stoichiometric and nonstoichiometric addition of Ti. With the increase of the Ti y0.05 content in LaNi_3.6Al_0.4Co_0.7Mn_0.3Ti_y, the hydrogen storage capacity is enhanced, whereas when y=0.1–0.3, it is decreased. The discharge capacity and cyclability are increased considerably by addition of titanium in the range of 0.02–0.1 with a maximum value at about 0.1%. The highest maximum capacity is achieved for a nonstoichiometric addition of 0.05% Ti. The kinetic properties are also additionally improved by the formation of a titanium-rich second phase. This can explain the improvement of the capacity for alloys with low Ti content. The decrease in capacity for high Ti content was also correlated with the amount of the Ti-rich phase. Therefore, the improvement of kinetics are due to the catalytic effect, grain boundary diffusion effect or more pronounced alloy pulverization upon cycling. This study has been aimed to improve the electrode properties of a series of multicomponent LaNi_3.6Al_0.4Co_0.7Mn_0.3Ti_y (y=0.0, 0.02, 0.05, 0.1, 0.2, 0.3) alloys which have mutual complementary properties. All the prepared alloys have been subjected to analyses by EDS, SEM and XRD. In order to determine the hydrogen storage capacity, the pressure composition isotherms (P–C–T curves) have been used. The metal hydride electrodes were characterized by galvanostatic cycling test.     

Effect of low-cycle fatigue on the hot ductility of plain carbon steel

In a continuous casting steelmaking operation, the surface of a slab is under a condition that can be characterized as high-temperature, low-cycle fatigue in which the tensile and compressive stress is repeatedly developed. For this reason, for the evaluation of the hot ductility of a slab, considering the fatigue deformation is more feasible before a tensile or compressive test. In this study, the effects of low-cycle fatigue on the hot ductility of steels with a carbon content of 0.06–0.8 wt.% are investigated at various temperatures. For a carbon content of 0.06%, there were no significant differences between the RA values from a simple tensile test and those from a tensile test after fatigue deformation. The tendency of ductility deterioration with fatigue deformation is evident in 0.1 %C steel, and is due to the deformation-induced ferrite film that forms around the prior austenite grain. Conversely, high carbon steel containing 0.8 %C did not show a recovery of hot ductility in a low temperature region, and the specimen on which the tensile was measured after fatigue showed a higher hot ductility in the low temperature region, which is thought to result from the pearlite refinement effects. As the results obtained in this work showed noticeable differences in the hot ductility of carbon steel through the test conditions, it is suggested that for more accurate data, fatigue deformation be adopted in which the temperature range in an unbending operation is determined in the steelmaking factory.     

Morphological analysis and classification of types of surface corrosion damage by digital image processing

This paper examines a new concept of corrosion surface damage analysis by using the digital image processing. Corrosion phenomena are analyzed using a digital value for morphological surface damages instead of electrochemical methods. Initial images are characterized by three categories: color, texture and shape features. To calculate corrosion surface damages color we use the interpretation of HIS model. For the texture attributes, the method of co-occurrence matrix is used. Five types of corrosion damage are examined. Multidimensional scaling procedure is used to define the classification plane. This study suggests a probabilistic method of decision-making. This analysis develops a method for automated identification system of corrosion damages and is supposed to be more advantageous than that of electrochemical techniques.     

Boron distribution in a low-alloy steel

Boron distribution in a low-alloy steel (15B26:0.25C-0.29Cr-0.03Ti-0.028Al-0.0016B) has been characterized employing Fission Track Etching (FTE) method. The characteristics of boron distribution with variation of cooling rate after austenitization and through case-hardened depth after carburization were analyzed. Hardenability of 15B26 steel was also evaluated through Jominy-end-quench test and the results are as follows: It was observed that, in austenitized 15B26 steel, boron was distributed uniformly over the whole area of specimen with a little segregation along the austenite grain boundaries at higher cooling rates and boron precipitates were formed in the intergranular as well as transgranular regions at lower cooling rates. Jominy equivalents (HRC 35) of 15B26 steel were fairly increased between the Jominy temperatures of 820°C and 850°C, which might result from the increase of the amount of soluble boron in austenite due to the dissolution of borocarbides between 820°C and 850°C. In carburized 15B26 steel, the different through thickness features of boron distribution from the carburized surface were found; coarse nodular boron precipitates up to the depth of 150 μm; uniform distribution of dissolved boron between 150~650 μm; and segregation of boron atoms along grain boundaries in the regions deeper than 650 μm.     

Galvanic coupling effect on corrosion behavior of Al alloy-matrix composites

Galvanic coupling effect on the corrosion of SiC-reinforced aluminum alloy-matrix composites was investigated in a sodium chloride solution. The potentiodynamic polarization measurement indicated that pitting potentials of metal matrix composites (MMCs) and AA2124 matrix alloy were similar, and pitting potential of MMCs was almost same as corrosion potential, while pitting susceptibility of MMCs was higher than that of AA2124 alloy. Galvanic current by formation of galvanic couple between SiCw and matrix reveals very low value because of large cathodic polarization of SiC. However, by increasing potential of matrix to pitting potential by this galvanic couple and thus, forming pits easily at the weak passive film near SiC reinforcing phase preferentially, it is concluded that pitting susceptibility of MMCs increases highly than AA2124 alloy of matrix composition.     

Intermetallic phase formation in directionally solidified Al−Si−Fe alloy

The present study has been undertaken to better understand the solidification behavior of Al−Si−Fe alloys containing 7wt.% Si and 0.9wt.% Fe, with particular regard to the formation of phase during controlled solidification and influence of growth rates on intermetallic phase selection. The alloys studied were Al-7Si-0.9Fe alloys, which were produced by a modified Bridgman solidification arrangement. These alloys were solidified unidirectionally with different growth rates (1–30mm/min). The solidified microstructure of these alloys consists of the growth of primary aluminum and multiple second phase reactions.     

Microstructure and mechanical property of irradiated Zr−2.5Nb pressure tube in Wolsong unit-1

With the aim of assessing the degradation of Zr−2.5Nb pressure tubes operating in the Wolsong unit-1 nuclear power plant, characterization tests are being conducted on irradiated Zr−2.5Nb tubes removed after 10-year operation. The examined tube had been exposed to temperatures ranging from 264 to 306°C and a neutron fluence of 8.9×10²¹ n/cm² (E>1 MeV) at the maximum. Tensile tests were carried out at temperatures ranging from RT to 300°C. The density of a-type and c-type dislocations was examined on the irradiated Zr-2.5Nb tube using a transmission electron microscope. Neutron irradiation up to 8.9×10²¹ n/cm² (E>1 MeV) yielded an increase in a-type dislocation density of the Zr−2.5Nb pressure tube to 7.5×10¹⁴ m⁻², which was highest at the inlet of the tube exposed to the low temperature of 275°C. In contranst, the c-component dislocation density did not change with irradiation, keeping an initial dislocation density of 0.8×10¹⁴ m⁻² over the whole length of the tube. As expected, the neutron irradiation increased mechanical strength by about 17–26% in the transverse direction and by 34–39% in the longitudinal direction compared to that of the unirradiated tube at 300°C. The change in the mechanical properties with irradiation is discussed in association with the microstructural change as a function of temperature and neutron fluence.     

Low-energy ion beam treatment of α-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>(0001) and improvement of photoluminescence of ZnO thin films

A low energy N₂ ^? ion beam impinged on a α-Al₂O₃(0001) single crystal surface in the range of fluence 5×10¹⁵/cm²?1×10¹⁸/cm² at room temperature. After ion bombardment, chemical bonding on the modified sapphire surface was investigated by x-ray photoelectron spectroscopy. Below a fluence of 1×10¹⁵/cm², only a non-bonded N1s peak at the binding energy 398.7 eV was found, but further irradiation up to 2×10¹⁷/cm² induced Al?O?N bonding at around 403 eV. The occurrence of Al?N bonding was identified at ion fluence higher than 5×10¹⁷/cm² at 396.6 eV. II–VI ZnO thin films were grown on an untreated/ion-beam-induced sapphire surface by pulsed laser deposition (PLD) for the investigation of the modified-substrate effect on photoluminescence. The ZnO films grown on modified sapphire containing Al?O?N bonding only, and both Al?O?N and Al?N bonding showed a significant reduction of the peak related to deep-level defects in photoluminescence. These results are explained in terms of the formation of Al?N?O and Al?O?N layers and relaxation of the interfacial strain between Al₂O₃ and ZnO.