Characterization of polyurethane foam prepared by using starch as polyol

Polyurethane foams were prepared using starch as a main component of polyols and their structural, mechanical, and absorbing properties for organic solvents were investigated. Fourier transform infrared spectra showed that urethane linkage was formed by the reactions between ? NCO of diisocyanates and ? OH of polyols. When polyurethane foams were prepared at high molar ratio of ? NCO/? OH, the unreacted ? NCO groups were detected. Also, urea linkage was formed by the reaction between diisocyanate and water, which was used as the foaming agent. The micrographs showed that the polyurethane foams had closed‐cell structure, of which the cell size increased with ? NCO/? OH molar ratio. The density of polyurethane foams increased with molecular weight of polyethylene glycol. The compressive moduli of polyurethane foams increased with ? NCO/? OH molar ratio. Polyurethane foams prepared using toluene‐2,4‐diisocyanate as diisocyanate had the highest modulus, while those prepared using hexamethylene diisocyanate had the lowest modulus. In case of the absorbency for the organic solvents, the polyurethane foams prepared at ? NCO/? OH molar ratio of 0.8 had the maximum absorbency. Among several organic solvents, the absorbency for dimethyl sulfoxide was the highest, while the absorbency for tetrahydrofuran was the lowest. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1544–1553, 2007     

Effect of water‐contact on the roughness of patterned photoresist investigated by AFM analysis

The effect of water‐contact time on the roughness increment of patterned photoresist (AZ5214) was investigated by atomic force microscopy (AFM) analysis and the reason for the roughness increment was studied by the gravimetric experiment and the ellipsometry method. New method for calculating root‐mean‐square (RMS) line edge roughness from AFM data and the model of immersion lithography for experimentation were established. From the gravimetric experiments, it was confirmed that the diffusion of water into photoresist file is ruled my Fick's law. It was suggested that the amount of the roughness increment during rapid evaporation of water. As a result, the roughness of both the patterned line edge and the surface were proportioned in the root of water‐contact time at the initial time and it was the same as the results in previous gravimetric experiments. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2361–2365, 2007     

Preparation of ketoprofen‐loaded high‐molecular‐weight poly(vinyl alcohol) gels

High‐molecular‐weight atactic poly(vinyl alcohol) (a‐PVA) gels loaded with (R,S)‐2‐(3‐benzoylphenyl)propionic acid (ketoprofen) were prepared from 5, 6, 7, and 8 g/dL solutions of a‐PVA with a number‐average degree of polymerization of 4000 in an ethylene glycol/water mixture with an aging method to identify the effect of the initial polymer concentration on the swelling behavior, morphology, and thermal properties of a‐PVA gels. Then, the release behavior of ketoprofen from a‐PVA gels was investigated. As the polymer concentration decreased, the ability for network formation decreased, and the degree of swelling of the a‐PVA gels increased. In addition, the enthalpy increased with an increase in the a‐PVA concentration, but the melting temperatures of the gels prepared at different initial polymer concentrations were the same; this indicated that tighter gel networks would be formed by a higher polymer chain density. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Dissolution and wet spinning of silk fibroin using phosphoric acid/formic acid mixture solvent system

Regenerated silk fibroin (SF) filaments could be prepared by wet spinning in common solvent/coagulation system. SF was directly dissolved in mixture solvent of phosphoric acid and formic acid (20/80–30/70 ratio) and coagulated in methanol bath. The concentration and stability of SF dope solution have been studied by varying the mixture ratios of these solvents in accordance with elucidating the role of formic acid in the mixture solvent system. Morphological structure as well as crystalline structure of the regenerated filament was examined using SEM and XRD analyses. As a result of tensile test, the regenerated SF filament, which was made by one‐step dissolution and coagulation process, had good mechanical properties, 2.3 gf/d tenacity and 18% breaking strain. In this study, a simple wet spinning method which enables to apply to practical production has been reported for the preparation of the regenerated SF filament. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Separation of hydroxybenzoic acid isomers using the molecular imprinting technique

Molecular imprinting polymers (MIPs) for salicylic acid (SA), 3‐hydroxybenzoic acid (3HBA), and 4‐hydroxybenzoic acid (4HBA) were synthesized using styrene and 4‐vinylpyridine (4‐VPy) as functional monomer and divinylbenzene (DVB) as crosslinker. The adsorption characteristics of hydroxybenzoic acid (HBA) isomers on each MIP were investigated. The materials used for the polymerization of each 3HBA and 4HBA‐MIPs were adsorbed relatively well. This verifies that the MIPs that can adsorb template selectively were synthesized. However, SA‐MIP had no molecular imprinting effect. SA has intramolecular hydrogen bond and it is difficult to adsorb on recognition site of SA‐MIP, because its structure differs from that of recognition site of SA‐MIP. It indicates that SA‐MIP had no recognition effect. 1,2,3,4‐Tetrahydro‐1‐naphthol (THN)‐MIP was synthesized, which is similar to SA with intramolecular hydrogen bond. SA was separated selectively using THN‐MIP. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Electrospun three‐dimensional silk fibroin nanofibrous scaffold

Practical application to three‐dimensional (3‐D) tissue culture has been limited by the structural restriction of two‐dimensional (2‐D) nature of electrospun nanofiber mat. In this study, for constructing 3‐D nanofibrous structure as real 3‐D tissue engineering scaffold, we developed new fabrication process with silk fibroin (SF) by electrospinning and evaluated the features of this SF nanofiber scaffold (SFNS) through morphological and cell‐culture analyses. Foam type of the SFNS exhibited high porosity as well as large pores and its cell proliferation well occurred inside (inner spaces of pores), which makes this suitable for 3‐D cell‐culture scaffold. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Physico‐Mechanical Properties and the TVOC Emission Factor of Gypsum Particleboards Manufactured with Pinus Massoniana and Eucalyptus Sp.

The effect of wood species on the TVOC emission factor and the physico‐mechanical properties of GPBs is investigated. Of the two wood species, the water absorption was higher for the GPBs made using Eucalyptus sp. than for those using Pinus massoniana. The Eucalyptus sp. GPBs pressed at room temperature, 40 and 60 °C all demonstrated higher moisture absorption than commercial GPBs. The TVOC emission factor decreased with increasing press temperature, especially for Eucalyptus sp. but remained under ‘excellent’ grade as defined by the KACA. From these results, GPB with higher content of wood particles should be considered for the replacement of wood‐based panels such as particleboard and medium density fiberboard (MDF).

     

Tool and process design for progressive forming of an automotive bracket part using finite element analysis

This paper deals with the design procedure of the tool and process for automotive bracket part fabrication. Finite element analysis is introduced to the progressive process to investigate the causes of defects that occur during the forming and bending stages. This paper proposes a new guideline for the progressive process design that modifies the intermediate stages in the progressive process. Finite element analysis and pilot tests are performed again using new strip layout and tool shapes to confirm the validity of the proposed process design. The analysis result shows that the modified process design eliminates defects such as non-uniform thickness distribution and initiation of crack. Then, the automotive bracket part is successfully fabricated through pilot tests using the progressive tools designed in accordance with the proposed guideline.     

Coil design optimization for an induction evaporation process: Simulation and experiment

For the purpose of utilizing induction heating in the evaporation process, the effects of induction coil design and droplet size on induction heating efficiency are investigated. Electro-magnetic simulations with various induction coil designs were conducted to predict the electro-magnetic field distribution. The induction coils were fabricated in order to verify the simulation results under atmospheric evaporation test conditions. The electro-magnetic simulation results indicated that the magnetic field became widened around the Zn droplet when the size of the Zn droplet increased. This in turn attributed to the increase in induction heating energy efficiency. The energy efficiency of the induction coil with 4-windings was the highest among the 3-, 4-, and 5-windings induction coils. Energy efficiency tendencies derived by the atmospheric evaporation tests corresponded well to the simulation results, and maximum energy efficiency was measured to be 42% under the atmospheric evaporation tests.     

Electrical properties of (Bi3.5La0.5)Ti3O12 thin-films prepared by liquid source misted chemical deposition

The ((Bi_3.5La_0.5)Ti₃O₁₂(BLT) thin-films used in this study were fabricated on a Pt(111)/SiO₂/Si(100) substrate by a Liquid Source Misted Chemical Deposition (LSMCD) technique. X-ray diffraction patterns showed that the BLT films were crystallized and no other phases were observed when annealed above 650 ‡C. Grain size and remnant polarizations increased with increase in the annealing temperature, while leakage current densities decreased. The remnant polarizations (Pr) increased from 2.0 to 4.8 and 19.0 μC/cm2 with increase in the annealing temperature from 650 to 700 and 750 ‡C, respectively. The BLT films annealed at 700 ‡C in O₂ showed a good fatigue resistance of reduced polarization by 10% after 10⁹ switching cycles when 9 V of bipolar voltage was applied at a frequency of 40 kHz.