Criticality Analysis for Maintenance Purposes: A Study for Complex In‐service Engineering Assets

The purpose of this paper is to establish a basis for a criticality analysis, considered here as a prerequisite, a first required step to review the current maintenance programs, of complex in‐service engineering assets. Review is understood as a reality check, a testing of whether the current maintenance activities are well aligned to actual business objectives and needs. This paper describes an efficient and rational working process and a model resulting in a hierarchy of assets, based on risk analysis and cost–benefit principles, which will be ranked according to their importance for the business to meet specific goals. Starting from a multicriteria analysis, the proposed model converts relevant criteria impacting equipment criticality into a single score presenting the criticality level. Although detailed implementation of techniques like Root Cause Failure Analysis and Reliability Centered Maintenance will be recommended for further optimization of the maintenance activities, the reasons why criticality analysis deserves the attention of engineers and maintenance and reliability managers are precisely explained here. A case study is presented to help the reader understand the process and to operationalize the model. Copyright © 2015 John Wiley & Sons, Ltd.     

Minimum Setup Minimum Aberration Two‐level Split‐plot Type Designs for Physical Prototype Testing

Although new technologies allow for less effort in prototyping, physical testing still remains an important step in the product development cycle. Well‐planned experiments are useful to guide the decision‐making process. During the design of an experiment, one of the challenges is to balance limited resources and system constraints to obtain useful information. It is common that prototypes are composed of several parts, with some parts more difficult to assemble than others. And, usually, there is only one piece available of each part type and a large number of different setups. Under these conditions, designs with randomization restrictions become attractive approaches. Considering this scenario, a new and additional criterion, minimum setup, to construct split‐plot type designs is presented. Designs with the minimum number of setups of the more difficult parts, which are especially useful for screening purposes in physical prototype testing, are discussed. The use of the proposed criterion combined with minimum aberration for selecting a regular design is shown through a real application in testing car prototypes. As a tool to practitioners, catalogs of selected 32‐run minimum setup minimum aberration split‐split‐plot and split‐split‐split‐plot designs are presented. More complete catalogs are available as Supporting information. Copyright © 2015 John Wiley & Sons, Ltd.     

Analysis of Non-Equilibrium Fluctuations In A Ternary Liquid Mixture

From the benchmark values of the diffusion and thermodiffusion coefficients of the tetralin, isobutylbenzene and n-dodecane ternary mixture, and the published optical contrast factors, we have evaluated the theoretical amplitudes of the two composition modes of the refractive-index fluctuations. Shadowgraph experiments have been performed on ground, where the current theory is expected to be correct only for large wave vectors. Two decay times have been observed experimentally. The fastest one being related to the thermal diffusivity of the mixture, while the slower one to mass diffusion. Hence, it has not been possible to distinguish the two eigenvalues of the mass diffusion matrix, a problem also encountered in traditional light-scattering with ternary mixtures of similar-size molecules. Thus, to compare the measured Intermediate Scattering Function with theory, we fix the amplitudes and decay rates to the benchmark values, use the wave number as a fitting parameter, and compare it to the experimental wave number. The good agreement between theory and experiments for the larger wave numbers validates the theory developed for the microgravity conditions.