Dressing of filigree fine-grained metal bonded grinding wheels

Metal bonded grinding tools offer a remarkable potential for micro grinding because of their favorable wear behavior. However, metal bonded grinding tools, especially dicing blades, are hard to dress by conventional dressing methods. Electro contact discharge dressing, which is presented in this paper, is a numerically controlled dressing process offering the possibility to create the geometry and topography of the grinding wheel simultaneously at negligible dressing forces. The power of an electric circuit thermally removes the metal bond of the grinding wheel during the dressing process. The quality of the created profiles and the influence of the dressing parameters on the specific material removal rate of the grinding tool as well as the wear of the electrode are investigated at fine-grained grinding wheels.     

Corrosion and wear properties of multipurpose coatings deposited by ion-beam-assisted deposition

Electrochemical measurements and wear tests were performed on aluminium and aluminium alloy coatings containing magnesium for uniform and local pitting corrosion protection of low carbon steel substrates. Final hard chromium nitride and aluminium nitride layers were deposited at the surface of the protective films in order to lower friction and wear. The results show that wear and corrosion protection can be improved by use of bifunctional multilayers. The coatings for multipurpose application were generated by ion-beam-assisted deposition. The defined intrinsic film stress controlled by the ion-to-atom arrival ratio influences the corrosion properties. Increasing the ion-to-atom ratios usually improves the corrosion resistance.     

Direct Observation of Multilayer Adsorption on Alumina Grain Boundaries

Grain-boundary films 0.6 nm in size have been observed on the grain boundaries of neodymia (Nd₂O₃)-doped alumina (α-Al₂O₃) sintered at 1800°C. Direct observation by high-angle annular dark-field imaging in the aberration-corrected scanning transmission electron microscope shows that this type of grain-boundary structure is the result of multilayer adsorption. Neodymium cations adsorb onto the faces of each of the two grains that comprise the grain boundary by substituting for aluminum cations. The positions of these cations are slightly distorted relative to the perfect lattice, and a third atomic layer in the core of the grain-boundary resides between these two layers. The measurements also confirm that the thickness deduced from high-resolution transmission electron microscopy lattice images are accurate.     

Effect of Inhomogeneities on the Apparent Location and Magnitude of a Cardiac Current Dipole Source

A mathematical model was used to investigate the effects of electrical inhomogeneities introduced by the intracavitary blood mass and the lungs on the apparent location and magnitude of a current dipole source representing local activity in the myocardium. Radial and tangential current source moments were considered, and lung conductivity was taken as a variable parameter. Both the blood mass and the lungs cause a current source to appear closer to the heart center than it actually is. The effect increases as the source moves away from the endocardial surface, and maximum displacement is estimated to be of the order of 1 cm. The net effect of the inhomogeneities is to increase the magnitude of the radial component of a source dipole while diminishing its tangential component. These effects depend on source location.     

Analytical studies on the temperature distribution in spiral plate heat exchangers: Straightforward design formulae for efficiency and mean temperature difference

The temperature distribution in spiral plate heat exchangers has been calculated numerically to obtain the efficiency and the logarithmic mean temperature difference (LMTD) correction factors F as a function of the number of transfer units N, the number of turns n, and the heat capacity rate ratio C. It has been found that the LMTD correction factors, when plotted against the number of transfer units per turn N/n, fall approximately on a single curve. That curve for balanced countercurrent operation (C = −1) can be very closely represented by the simple formula F = (n/N)tanh(N/n). From that simple analytic representation of our numerical results it was concluded that a simpler physical model might exist to represent the overall behaviour of a spiral plate heat exchanger equally well. In fact, a countercurrent cascade of n cocurrent heat exchangers does result exactly in the above-mentioned formula for the LMTD correction factor. From that model the F-factors for other heat capacity rate ratios C (−1 < C 0) can also be calculated and they are in sufficient agreement with the numerical results.     

Monoterpene concentrations in fresh,senescent, and decaying foliage of singleleaf pinyon (Pinus monophylla Torr. & Frem.: Pinaceae) from the western Great Basin

Senescent foliage from pines is potentially a large contributor to the total monoterpene content of the litter layer, and the availability of these compounds as phytotoxins may result from release of these compounds into the vapor phase. In order to determine the fate of several monoterpene hydrocarbons in the natural environment, we examined their concentrations in fresh, senescent, and decaying needles from 32 single-leaf pinyon pine (Pinus monophylla Torr. & Frem.: Pinaceae) trees growing at two different locations. Total monoterpene content was highest in the fresh needles (mean=5.6 ± 2.2 mg/g extracted air dry weight), but also remained relatively high in senescent needles (mean=3.6 ±1.8 mg/g extracted air dry weight), either still attached to the tree or forming the freshest layer of understory litter. Decaying needles within a dark decomposing layer of litter material 5–20 cm from the surface were found to contain much lower amounts of total monoterpenes (average: =0.12 ±0.06 mg/g extracted air dry weight). Further investigation of the fate of these compounds in the pinyon understory is required to determine if these hydrocarbons are indeed exerting phytotoxic characteristics.     

Microstructure and morphology of amine-cured epoxy coatings before and after outdoor exposures—An AFM study

Atomic force microscopy (AFM) has been used to study the morphology and microstructure of an amine-cured epoxy before and after outdoor exposure. Measurements were made from samples prepared in an essentially CO₂-free, H₂O-free glove box and from samples prepared in ambient conditions. For those prepared in a CO₂-free glove box, AFM imaging was conducted on (1) an unexposed air/coating surface, (2) an unexposed coating bulk, (3) an unexposed coating/substrate interface, and (4) a field exposed air/coating surface. For samples prepared in ambient conditions, only the unexposed air/coating surface was investigated. The same regions of the exposed samples were scanned periodically by the AFM to monitor changes in the surface morphology of the coating as UV exposure progressed. Small angle neutron scattering and Fourier transform infrared spectroscopy (FTIR) studies were performed to verify the microstructure and to follow chemical changes during outdoor exposure, respectively. The results have shown that amine blushing, which occurs only under ambient conditions, had a significant effect on the surface morphology and microstructure of the epoxy. The surface morphology of the samples prepared under CO₂-free, dry conditions was generally smooth and homogeneous. However, the interface and the bulk samples clearly revealed a two-phase structure consisting of bright nodular domains and dark interstitial regions, indicating an inhomogeneous microstructure. Such heterogeneous structure of the bulk was in good agreement with results obtained by small angle neutron scattering of unexposed samples and by AFM phase imaging of the degraded sample surface. The relationship between submicrometer physical changes and molecular chemical degradation is discussed. Presented at the 82nd Annual Meeting of the Federation of Societies for Coatings Technology, October 27–29, 2004, in Chicago, IL.