An order acceptance strategy under limited engineering man-hours for cost estimation in Engineering–Procurement–Construction projects

Accurate cost estimation is essential for any Engineering–Procurement–Construction (EPC) contractor accepting profitable projects because the project price is determined prior to receiving the contract. Therefore the contractor needs to ensure engineering man-hours (MH) in order to estimate project costs accurately as well as carry out the accepted orders. In this paper, we develop MH based order acceptance strategies and investigate their effects on the total expected profit through a long-term operation in EPC projects under a competitive bidding situation. To this end we build a simulation model describing relations among the volume of MH for cost estimation, accepted orders, revenues, and profits in EPC projects. Using our model, we show that the strategy, which maintains the appropriate balance of MH for cost estimation and project execution under the variability of accepted orders with competitive bidding situations, improves the total expected profit in EPC projects.     

New electrical shunt with two rectangular holes in a copper plate

A new concept of an electrical shunt with two rectangular holes in a copper plate (ESRP) has been developed to be used for measuring a large current with a short‐duration steep wave in a high‐voltage field. The ratio of the input current to the output current is 10⁶, as obtained from a DC voltage test circuit. The electrical shunt has a special configuration. To verify the shunt current ratio of ESRP in a real application, the shunt current was connected to a sphere‐to‐sphere electrode breakdown test circuit with a 10 mm gap to measure the large damping current (8.4 kA) of a DC breakdown voltage. The voltage signal from the shunt was transmitted to excite two light‐emitting diodes (max. 50 mA, 4 V), which were reverse‐connected in series. The light‐emitting diodes operated properly and were illuminated, which validated the capability of the newly designed electrical shunt. © 2015 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

New Approach for Macro Porous RB‐SiC Derived from SiC/Novolac‐type Phenolic Composite

A novel fabrication route to make macroporous silicon carbide (SiC) has been proposed in this study. The route is composed of the following two steps: the fabrication of porous α‐SiC/novolac‐type phenolic composite using hexamethylenetetramine (HMT) as a curing/blowing agent for the novolac monomer and a conventional reaction‐bonded (RB) sintering of the composite. The α‐SiC/novolac‐type phenolic composite was carbonized at 800°C for 2 h in N₂ gas and then reacted with the molten silicon at 1450°C for 30 min under vacuum, resulting in the macroporous RB‐SiC with an open porosity of 48% and relatively large pore size of ~110 μm. The compressive strength of the macroporous RB‐SiC was 113 MPa, which is relatively high compared to those reported for macroporous SiC of equivalent porosities and pore sizes.     

Numerical analysis to study the effect of through thickness reinforcement with different stitch orientations on open-hole laminates

The effect of through thickness reinforced open-hole laminates was analysed in terms of laminate behaviour under in-plane tensile loading based on continuum mechanics. Stitches around the notch were oriented in the longitudinal and transverse directions. To obtain the macroscopic damage and the local stress–strain constitutive behaviour, laminates were modelled on a lamina-wise basis. Interfaces between lamina and stitch yarns were assumed to be perfectly glued and modelled by the contact capability. Discretisation procedures using the principle of virtual work were applied in addition to discretisation of the contact traction. Progressive failure analysis with Puck’s failure criteria was conducted to characterise the failure behaviour of the laminate. In both cases, damage was initiated by a matrix crack in the perpendicular direction of the loading axis on the notch. The longitudinally stitched laminate showed a 14.29% higher strength compared to the transversely stitched laminate by suppressing damage propagation. The results obtained using this finite element technique was consistent with the experimental results.     

Mechanism of Magnetite Seam Formation and its Role for FeO Scale Transformation

The phase transformation behavior of a thermally grown oxide scale of FeO on pure-Fe and an Fe–2wt%Au alloy was investigated. Particular attention was paid to formation of a magnetite seam, which is the Fe₃O₄ layer formed at the FeO/alloy interface at an initial stage of the phase transformation, since it has important effects on the overall phase transformation of FeO scale. A thin Au(Fe) layer was found to develop on the Fe–Au alloy at the FeO/alloy interface after 32 min of oxidation at 750 °C in air. This Au(Fe) layer prevented formation of a magnetite seam and accelerated the FeO eutectoid reaction. The Au(Fe) layer acted as a “chemical diffusion barrier” for inward diffusion of Fe from the FeO to the alloy substrate across the FeO/alloy interface and prevented magnetite seam formation.     

Experimental study of impingement cooling by heat sinks with thin longitudinal fins for LSI packages

This paper reports on the impingement cooling characteristics of a heat sink with thin longitudinal fins of 0.2 mm thickness, which are spaced with a fin-pitch in the range 0.5 mm to 2.0 mm. The air cooling of the heat sink comes from a slot-shaped orifice positioned above the heat-sink center. The breadth of the gap between the fin tops and the inlet orifice is in the range 0 mm to 10 mm. The thermal resistance of the thin longitudinal fins used is about 50% to 57% that of the thick longitudinal fins now in commercial use. The cooling performance of the thin-plate fins is almost the same as that of optimally arranged pin-fins with the same total surface area. A maximum value of six times the heat transfer rate of a single flat plate having the same base area was observed for the thin-plate fins. A comparison of cooling performance between impingement and channel flow systems was conducted. The performance of impingement cooling systems is almost unaffected by the breadth of the gap between the fin tops and the inlet orifice (or, for channel cooling, the upper wall). On the other hand, the performance of channel-cooling systems decreases significantly as the gap widens. © 1997 Scripta Technica, Inc. Heat Trans Jpn Res, 25(7): 449–459, 1996     

Synthesis of polyamide-hydroxyapatite nanocomposites

Simultaneous one-pot syntheses of PA66 and HAp were carried out by extracting H₂O and CO₂ from PA66 monomers and HAp raw materials, respectively, resulting in the formation of a polyamide (PA) 66-hydroxyapatite (HAp) nanocomposite. During the process, a spherical nano-sized HAp particle was precipitated following dissolution of micro-sized CaHPO₄・2H₂O. The PA66 monomers were subsequently adsorbed onto the generated HAp product. Some of the adsorbed PA66 monomers formed a bound polymer on HAp, and an increase in the adhesiveness of the PA66-HAp interface was observed as the polymerization progressed. During this process, the synthesis of a nanocomposite from a micro-sized raw material and creation of an autonomous strong interface between the matrix and filler was achieved. In addition, the shape of the resultant HAp was controllable and could be modified to needle shape by the addition of F⁻ and Mg²⁺ ions to the raw material. HAp could also be changed to plate shape via octa-calcium phosphate (OCP). Notably, during the synthesis, the filler shape of the nanocomposite could be controlled to 0D (particle), 1D (needle), and 2D (plate).     

Combinatorial Measurement of CDKN1A/p21 and KIF20A Expression for Discrimination of DNA Damage-Induced Clastogenicity

In vitro mammalian cytogenetic tests detect chromosomal aberrations and are used for testing the genotoxicity of compounds. This study aimed to identify a supportive genomic biomarker could minimize the risk of misjudgments and aid appropriate decision making in genotoxicity testing. Human lymphoblastoid TK6 cells were treated with each of six DNA damage-inducing genotoxins (clastogens) or two genotoxins that do not cause DNA damage. Cells were exposed to each compound for 4 h, and gene expression was comprehensively examined using Affymetrix U133A microarrays. Toxicogenomic analysis revealed characteristic alterations in the expression of genes included in cyclin-dependent kinase inhibitor 1A (CDKN1A/p21)-centered network. The majority of genes included in this network were upregulated on treatment with DNA damage-inducing clastogens. The network, however, also included kinesin family member 20A (KIF20A) downregulated by treatment with all the DNA damage-inducing clastogens. Downregulation of KIF20A expression was successfully confirmed using additional DNA damage-inducing clastogens. Our analysis also demonstrated that nucleic acid constituents falsely downregulated the expression of KIF20A, possibly via p16 activation, independently of the CDKN1A signaling pathway. Our results indicate the potential of KIF20A as a supportive biomarker for clastogenicity judgment and possible mechanisms involved in KIF20A downregulation in DNA damage and non-DNA damage signaling networks.     

High Resistance of Cu–Ferrierite to Coke Formation During NH3-SCR in the Presence of n-Decane

Selective catalytic reduction of NO _x by NH₃ over Cu–FER and Cu–ZSM-5 in the presence of n-decane and SO₂ was investigated. NO _x conversion over Cu–ZSM-5 decreased in the presence of n-decane, owing to inhibition of the active sites by coke formation. In contrast, coke formation was negligible over Cu–FER, which maintained its NO _x conversion activity even in the presence of decane. Coke formation was negligible over H–ZSM-5 and H–FER supports, which suggests that Cu species were involved in coke formation. Temperature-programmed reduction by H₂ and electron spin resonance spectroscopy indicated that [Cu–O–Cu]²⁺ was probably the Cu species involved in coke formation over Cu–ZSM-5.