High-rate deposition of hydrogenated amorphous silicon films using inductively coupled silane plasma

Inductively coupled plasma (ICP) generated at 13.56 MHz has been employed for high-rate deposition of device-quality hydrogenated amorphous silicon (a-Si:H). It has been shown that an increase in the flow rate of a monosilane gas enhances the generation rate of deposition precursors, while the ion flux decreases and becomes saturated. The defect density reaches the minimum at a deposition rate of 2.3 nm/s. It has also been demonstrated that even at deposition rates around 4 nm/s, a-Si:H deposited at 150°C exhibits a subgap defect density lower than 6×10¹⁶ cm⁻³ after 12 h AM1 (100 mW/cm²) light soaking.     

U.H.F. low-noise GaAs m.e.s.f.e.t. amplifier for colour t.v. broadcasting translator

Low-noise amplifiers for u.h.f. colour t.v. broadcasting translator use have been successfully developed by using 1 ?m gate GaAs m.e.s.f.e.t.s. The obtained performances revealed that a GaAs m.e.s.f.e.t. has low-noise and low intermodulation distortion characteristics, even in the 500?800 MHz frequency range, compared with a Si bipolar transistor.     

Mesoporous Co3O4 for low temperature CO oxidation: effect of calcination temperatures on their catalytic performance

Mesoporous Co3O4 particles are prepared by using mesoporous silica KIT-6 (with double gyroid Ia-3d symmetry) as a hard-template and Co(No3)2 x 6H2O as an inorganic precursor. In the former section, we investigate the effect of the calcination temperatures at which the Co salts are converted into Co3O4 inside the mesopores on the textural parameters of the products. The results of N2 adsorption-desorption analysis indicates that the calcination temperatures do not obviously affect the textural parameters such as the surface areas and pore volumes. However, when the calcination temperature reaches 800 degrees C, the mesostructural ordering is dramatically decreased, resulting in the reduction of the surface areas and pore volumes. After 800 degrees C calcination, the formation of large Co3O4 grains is partially confirmed on the particle surface by SEM observation. The grain size is much larger than the mesopore size of the original KIT-6, meaning the crystal growth is continuously occurred by breaking the rigid silica frameworks. In the latter section, we discuss the effect of the calcination temperatures and textural parameters on the catalytic activity for CO oxidation by both steady state and kinetic measurements. All mesoporous Co3O4 particles show a high catalytic activity, for example, -72 degrees C for sample calcined at 450 degrees C. Only 10 degrees C difference in T50 (the temperature of 50% conversion of CO) is found between the samples with the highest and lowest catalytic activity. The values of activation energy (Ea) and pre-exponential factor (A) per unit area are almost the same between two samples calcined at 450 degrees C and 800 degrees C. It is demonstrated that calcination process can not alter the essential catalytic property of mesoporous Co3O4 particles.     

Extending image processing strain measurement system to evaluate fracture behavior of wall-thinned pipes

In this paper, an image processing strain measurement system was extended so that fracture behavior of wall-thinned pipes, such as out of plane and large plastic deformation observed in bulging, can be evaluated by the system. Regular grids with nominal size of 10 mm × 10 mm were marked on 100A carbon steel pipes and the images taken with 6 CCD cameras of 15 million pixels were correlated to achieve resolution of 0.3% strain. Strain of the cylinder's outer surface was evaluated by (1) modeling the grids as a cylindrical shell, (2) measuring deformation of the grid on a projected plane, and (3) applying an updated Lagrangian method. The validity of the system was confirmed by applying the proposed system to the burst tests of a wall-thinned cylinder. In addition, the system measured the non-uniform strain distribution that explained the unexpected cracking location.     

Proposal of limit moment equation applicable to planar/non-planar flaw in wall thinned pipes under bending

In this paper, a limit bending moment equation applicable to all types of planar and non-planar flaws in wall-thinned straight pipes under bending was proposed. A system to rationally classify the planar/non-planar flaws in wall-thinned pipes was suggested based on experimental observations focused on the fracture mode. The results demonstrate the importance of distinguishing between axial and circumferential long flaws in wall-thinned pipes.     

Fabrication of dense β-calcium orthophosphate with submicrometer-sized grains and its high-temperature superplastic deformation

High-density β-calcium orthophosphate (β-Ca₃(PO₄)₂, also called β-tricalcium phosphate: β-TCP) ceramics with submicrometer-sized grains were fabricated using a pulse-current pressure firing route. The maximum relative density of the β-TCP compacts was 98.7% at 1050 °C and this was accompanied by a translucent appearance. The mean grain size of the β-TCP compacts increased slightly with temperature to reach 0.78 μm at 1000 °C. However, upon further increasing the firing temperature to 1050 °C the mean grain size increased significantly to 1.6 μm. The extent of plastic deformation during tensile testing was examined at temperatures between 900 and 1100 °C using a strain rate in the range 9.26 × 10⁻⁵ to 4.44 × 10⁻⁴ s⁻¹. The maximum tensile strain achieved was 145% for a test temperature of 1000 °C and strain rate of 1.48 × 10⁻⁴ s⁻¹ and this was attributed to the relatively high density and small grain size.     

Preparation of Polymethylmethacrylate-Reinforced Functionally Graded Hydroxyapatite Composites

A functionally graded hybridization approach has been used in the formation of polymer-ceramic composites of polymethylmethacrylate (PMMA) and hydroxyapatite (HAp). HAp was successfully reinforced by sedimentary HAp distributions on a PMMA matrix using a centrifuge to avoid stress convergence on the interface. The stress-strain curves of the functionally graded PMMA-HAp composite showed sufficient mechanical strength with reduced brittleness. Scanning electron micrographs also showed evidence of exposed HAp on the surface of the composites.     

Dissolution of coal with NaOH-alcohol: Effect of alcohol species

Methanol, ethanol, straight-chain propanol, isopropanol, straight-chain butanol, sec-butanol, tert-butanol, straight-chain pentanol, and iso-pentanol were used for the reaction of coal with NaOH-alcohol at 290 °C for 1 h. All the products dissolved in pyridine with an extraction yield > 80 wt%. Straight-chain alcohols are less reactive than the secondary alcohols owing to the differences in hydrogen donating ability.     

Numerical investigation on the creep damage induced by void growth in heat affected zone of weldments

In structural welded joints after long-term service at high temperature, fracture occurs mainly in the fine-grained heat affected zone (HAZ). Recently, the nucleation and growth of creep voids in the fine-grained HAZ of weldments, recognized as Type IV fracture, have become an important problem for low alloy ferritic heat resisting steels. In this paper, a new constitutive model was introduced to analyze the creep damage development in HAZ induced by void growth. This model is based on the equations of continuum damage mechanics (CDM) and combines a micromechanism-based method to account for the void growth process, which is different from the previous studies of creep damage. By coding a user-defined material subroutine (UMAT) in the FEA software ABAQUS, the proposed model was used to investigate the creep damage development in HAZ of a multi-material cross-weld specimen and a medium bore welded branched pipe where four different material properties: base material, coarse-grained HAZ, fine-grained HAZ, and weld material, were taken into account.