Performance of a cutting tool made of steel matrix surface nano-composite produced by in situ laser melt injection technology

Steel-matrix (105WCr6 steel) surface nano-composites with (Ti,W)C micron-sized and (Fe,W)₆C nano-sized carbide precipitates were produced by in situ laser melt injection technology with subsequent heat treatment. The microhardness of a 1 mm thick nano-composite layer was found to be higher than that of the initial matrix. The machinability of the surface nano-composite by a cubic boron nitride (CBN) wheel was found lower, but still reasonable compared to the initial matrix. Cutting tools produced from our new nano-composite by the CBN wheel were found to have higher wear resistance, longer tool life and provided lower cutting forces against a C45 steel workpiece compared to the initial matrix of the nano-composite.     

Mechanical and phonon properties of the superhard LuB2, LuB4, and LuB12 compounds

We have studied structural, elastic, and lattice dynamical properties of the LuB_2, LuB_4, and LuB₁₂ compounds by using the plane-wave pseudopotential approach to the density-functional theory within the generalized gradient approximation. We have considered three different crystal structures of LuB_x: LuB₂ (P6/mmm), LuB₄ (P4/mbm), and LuB₁₂ (Fm-3m). The most stable structure is found to be tetragonal (P4/mbm) structure. The comparative results on the basic physical parameters such as lattice constants, bulk modulus, bond distances, elastic constants, shear modulus, Young's modulus, and Poison's ratio are reported. Also, we have predicted that LuB₄ and LuB₁₂ compounds are potential superhard materials. Furthermore, the phonon dispersion curves and corresponding phonon density of states (DOS) are computed for considered phases. Our structural and some other results are in agreement with the available experimental and other theoretical data.     

A mathematical model for the distribution balance of extraction processes from waste batteries

The experiments of metal Cd extraction were carried out three times at oil phase/aqueous phase (O/A)=1 and pH 2.2 by using 1.3 mol/L di(2-ethylhexyl)phosphoric acid (DEHPA) as the agent,with an extraction rate of 99.5%.Experiments on metal Co extraction were done three times at O/A=0.5 and pH 4.7 by using 0.4 mol/L Cyanex 272 as the agent,with an extraction rate of 99.2%.By using equilibrium data and massive calculations to analyze and predict the interaction among the extraction systems,this paper came out with the polynomials of the empirical model as well as their parameter values for the equilibrium concentration of the above two extraction loops.     

Plasma Sprayed Metal-Ceramic Coatings and Modification of Their Structure with Pulsed Electron Beam Irradiation

Composite powder obtained from mechanically crushed titanium carbide—metal binder cermet compacts deserves special mention for plasma spraying of wear-resistant coatings. However, cermet coatings sprayed using this powder have comparatively high porosity. The porosity causes the mechanical strength of the coating to largely deteriorate, and it also lowers the strength of the bond between the coating and the substrate. Computational and physical experiments were performed in this area to reveal the possibilities offered by pulsed electron beam irradiation for structural modification of 70 vol.%TiC-(Ni-Cr) powder coatings. The authors evaluated optimal values of process parameters for suitability in implementing a controlled thermal treatment of coatings under conditions of solid-liquid interaction of components in the cermet composition with each other and with the steel substrate. Evolution of the structure and physical properties of the cermet coatings under rapid heating and following cooling in a wide range of temperatures typical of pulsed irradiation conditions have been examined.     

Supersonic Nozzle Flow Simulations for Particle Coating Applications: Effects of Shockwaves,Nozzle Geometry,Ambient Pressure,and Substrate Location upon Flow Characteristics

Characteristics of supersonic flow are examined with specific regard to nano-particle thin-film coating. Effects of shockwaves, nozzle geometry, chamber pressure, and substrate location were studied computationally. Shockwaves are minimized to reduce fluctuations in flow properties at the discontinuities across diamond shock structures. Nozzle geometry was adjusted to ensure optimal expansion (i.e., P _exit = P _ambient), where shock formation was significantly reduced and flow kinetic energy maximized. When the ambient pressure was reduced from 1 to 0.01316 bar, the nozzle’s diverging angle must be increased to yield the optimum condition of minimized adversed effects. Beyond some critical distance, substrate location did not seem to be a sensitive parameter on flow characteristics when P _amb = 0.01316 bar; however, overly close proximity to the nozzle exit caused flow disturbances inside the nozzle, thereby adversely affecting coating gas flow.     

Reducing treatment of coppersmelting slag: Thermodynamic analysis of impurities behavior

A thermodynamic mathematical model, describing behavior of Pb, Zn, and As during reducing slag cleaning in the Vanyukov furnace has been developed. Using a developed model, the influence of different factors, such as temperature, oxygen partial pressure, the ratio of the formed phases on the behavior of impurities, was analyzed. It was found that arsenic can significantly move to the bottom phase, and zinc can be significantly vaporized under conditions in the Vanyukov furnace.