New 3D Finite Difference Method for Thermal Contrast Enhancement in Slabs Pulsed Thermography Inspection

The Finite Difference Thermal Contrast (FDTC) is a new technique based on the approximation to the discretization of the Fourier heat propagation model in 3D, in order to be applied on a sequence of infrared images to enhance contrast for automatic detection and characterization of flaws in composite slabs. This contrast enhancement is performed by the calculus of relative error between predicted and real temperature over the heated surface only and for each pixel, in such a way that defective regions will exhibit greater errors than sound ones. Thermal sequences from a simulated Carbon Fiber Reinforced Plastic (CFRP) slab with air-filled defects, and from a real CFRP slab sample with Teflon squared defects, are used to evaluate and compare the enhancement obtained from FDTC, Normalized Contrast (NC) and Modified Differential Absolute Contrast (m-DAC). In spite of the need of executing an additional background compensation in case of real slabs, results show that the proposed technique offers a better contrast between defects and background than the other techniques (about 33 % less residuary thermal non-uniformity with the adjusted version—FDTCa), mainly because of the more energy of the resulting thermal profiles. Also, as this technique does not estimate the temperature distribution along depth axis, but approximates temperature after a spatial step only, it can run faster than other thermal reconstruction methods like the classic 3D thermal filtering.     

Ethyl group as matrix modifier and inducer of ordered domains in hybrid xerogels synthesised in acidic media using ethyltriethoxysilane (ETEOS) and tetraethoxysilane (TEOS) as precursors

Hybrid silica xerogels favourably combine the properties of organic and inorganic components in one material; consequently these materials are useful for multiple applications. The versatility and mild synthetic conditions provided by the sol-gel process are ideal for the synthesis of hybrid materials. The specific aims of this study were to synthesise hybrid xerogels in acidic media using tetraethoxysilane (TEOS) and ethyltriethoxysilane (ETEOS) as silica precursors, and to assess the role of the ethyl group as a matrix modifier and inducer of ordered domains in xerogels. All xerogels were synthesised at pH 4.5, at 60 °C, with 1:4.75:5.5 TEOS:EtOH:H₂O molar ratio. Gelation time exponentially increased with the ETEOS molar ratio. Incorporation of the ethyl groups into the structure of xerogels reduced cross-linking, increased the average siloxane bond length, and promoted the formation of ordered domains. As a result, a transition from Qⁿ to Tⁿ signals detected in the ²⁹Si NMR spectra, the Si–O structural band in the FTIR spectra shifted to lower wavelength, and a new peak in the XRD pattern at 2θ < 10° appeared in the XRD patterns. Mass spectroscopy detected fragments with high numbers of silicon atoms and a polymeric distribution.     

Evaluation of the effect of heat input in superduplex stainless steel deposition by the plasma powder process*

Plasma powder surfacing is one of the latest processes for application of coatings, with control of dilution as its main feature. Surfacing with superduplex stainless steels is an interesting option for the construction and repair of equipment for applications in a highly corrosive environment, allowing the desired characteristics to be achieved: corrosion resistance and good mechanical properties. The aim of this work is to assess the ferrite content in the weld metal and the mechanical characteristics via microhardness profiles in surfacing of C-Mn steel pipes with deposition of UNS S32760 by plasma powder surfacing. Welding operations were carried out on pipes with deposition of SDSS, employing three welding heat input levels, varying the welding speed or the welding current. Then the geometry was analysed, the ferrite content in the weld metal was quantified and the microhardness profile was recorded. Variation in welding heat input caused changes in weld bead geometry, with variation in the welding current producing the most significant changes. Increase in heat input caused decrease in ferrite content of the weld metal. Regarding microhardness, only the condition with a higher level of welding current gave sufficiently high levels of microhardness in the weld metal.     

Optimal buffer inventory and preventive maintenance for an imperfect production process

In this paper we present a model to determine the optimal length of continuous production periods between maintenance actions and the optimal buffer inventory to satisfy demand during preventive maintenance or repair of a manufacturing facility. We include in the model the possibility of imperfect production. We consider that the duration and cost of the maintenance action depend on the state of the production facility.     

Inhomogeneous softening during annealing of ultrafine-grained silver processed by HPT

The softening in ultrafine-grained silver processed by high-pressure torsion (HPT) was studied during annealing using differential scanning calorimetry (DSC). Two separate exothermic peaks were observed in the DSC thermogram of the HPT-processed sample. It is shown that the first and the second peaks are related to the recrystallization of the middle volume and the surface regions of the HPT-processed disk, respectively. Therefore, a very inhomogeneous sandwich-like microstructure develops during annealing with a soft interior and hard surface layers. The lower thermal stability of the middle region appears to be related to the stronger twinning activity since the twinned volumes can act as nuclei for recrystallized grains. The higher twin-fault probability in the interior is attributed to the larger strain due to the outflow of material between the anvils of the HPT facility during quasi-constrained processing.     

Superparamagnetic Ag@Co‐Nanocomposites on Granulated Cation Exchange Polymeric Matrices with Enhanced Antibacterial Activity for the Environmentally Safe Purification of Water

Cation exchange polymeric matrices are widely used in water treatment protocols to reduce the mineral content of hard waters, even for human consumption. However, they are not antibacterial and flowing bacteria can be trapped in their structures and proliferate, thus acting as microbial contamination sources. Here, Ag@Co‐nanoparticles (Ag@Co‐NPs) with a low‐cost superparamagnetic Co⁰‐core and an antibacterial Ag‐shell are synthesized on granulated cation exchange polymeric matrices under soft reaction conditions. The presence of these NPs provides the final nanocomposite (NC) with additional functionalities (superparamagnetism and antibacterial activity) making it ideal for water purification applications. Ag@Co‐NPs are synthesized in situ on four cation exchange polymeric matrices containing either strong (sulfonic) or weak (carboxylic) acid functional groups homogeneously distributed (C‐type) or concentrated on an external shell (SST‐type) by the intermatrix synthesis (IMS) method. The NCs are characterized (metal content, NP size and distribution, metal oxidative state, and metal release) and evaluated for water purification applications.