Experimental and Morphological Investigations Into Electrical Discharge Surface Grinding (EDSG) of 6061Al/Al2O3p 10% Composite by Composite Tool Electrode

In this study, a special experimental setup of EDSG using EDM and surface grinding machine has been developed in the laboratory to investigate the effect of seven input parameters namely tool polarity, peak current, pulse on-time, pulse off-time, rotational speed, abrasive particle size, and abrasive particle concentration on material removal rate (MRR) as performance measure of the process. The novelty of the present research work is that successful efforts have been made to machine the 6061Al/Al₂O_3p 10% metal matrix composites (MMC) by composite tool itself. The copper-based composite tool electrodes were fabricated by powder metallurgy route with different sizes of abrasives of silicon carbide, while 6061Al/Al₂O_3p 10% MMC were fabricated through stir-casting process. The research outcome will identify the important parameters and their effect on MRR of 6061Al/Al₂O_3p 10% composite in EDSG. The experimental results reveal that tool polarity, peak current, and rotational speed are the most influential parameters that affect MRR in EDSG process. The micro-structural and morphological analysis of machined surfaces has also been carried out to analyze the surface topography. It has been concluded that the abrasive particles substantially improves the MRR after removing the resolidified layer from the machined surface.     

Machining Performance and Surface Integrity of AISI D2 Die Steel Machined Using Electrical Discharge Surface Grinding Process

The aim of this study is to establish optimum machining conditions for EDSG of AISI D2 die steel through an experimental investigation using Taguchi Methodology. To achieve combined grinding and electrical discharge machining, metal matrix composite electrodes (Cu-SiC_p) were processed through powder metallurgy route. A rotary spindle attachment was developed to perform the EDSG experimental runs on EDM machine. Relationships were developed between various input parameters such as peak current, speed, pulse-on time, pulse-off time, abrasive particle size, and abrasive particle concentration, and output characteristics such as material removal rate and surface roughness. The optimized parameters were further validated by conducting confirmation experiments.     

Influence of Pd Precursor and Method of Preparation on Hydrodechlorination Activity of Alumina Supported Palladium Catalysts

A series of alumina supported Pd catalysts were prepared by the novel deposition-precipitation method adopting the chloride precursor (DP-Cl) of Pd and varying the metal content from 0.25 to 1.0 wt%. The catalytic properties of prepared catalysts were studied by various characterization techniques such as N₂ adsorption, CO chemisorption, TPR, XRD, XPS, and TEM techniques. The activity and stability of the catalysts were evaluated for the gas phase hydrodechlorination (HDC) of chlorobenzene operating at atmospheric pressure. At 1 wt% of Pd the catalyst showed higher chlorobenzene conversion with good stability when tested for a period of 25 h, whereas the other catalysts exhibited a loss in activity with time. In order to elucidate the exceptional activity and stability of this catalyst, a few more catalysts with 1 wt% Pd were prepared by impregnation technique and also using a non-chloride precursor, palladium nitrate. The 1 wt% DP-Cl catalyst again was found to be the best among the others. The activity and stability of the DP-Cl catalyst was also found to be superior to two low-dispersed catalysts, each with 10 wt% Pd, prepared by conventional impregnation method using the chloride and nitrate as the precursors. The characterization results reveal that the high activity and stability of the DP-Cl catalyst is related to the formation of electron deficient Pd species and its stabilization in the octahedral vacancies of alumina.     

Nanoenergetic Composites of CuO Nanorods,Nanowires, and Al‐Nanoparticles

This paper reports on the synthesis of the nanoenergetic composites containing CuO nanorods and nanowires, and Al‐nanoparticles. Nanorods and nanowires were synthesized using poly(ethylene glycol) templating method and combined with Al‐nanoparticles using ultrasonic mixing and self‐assembly methods. Poly(4‐vinylpyridine) was used for the self‐assembly of Al‐nanoparticles around the nanorods. At the optimized values of equivalence ratio, sonication time, and Al‐particle size, the combustion wave speed of 1650 m s⁻¹ was obtained for the nanorods‐based energetics. For the composite of nanowires and Al‐nanoparticles the speed was increased to 1900 m s⁻¹. The maximum combustion wave speed of 2400 m s⁻¹ was achieved for the self‐assembled composite, which is the highest known so far among the nanoenergetic materials. It is possible that in the self‐assembled composites, the interfacial contact between the oxidizer and fuel is higher and resistance to overall diffusional process is lower, thus enhancing the performance.     

Investigation on the Phase Diagram of LiCl-KCl-NdCl<Subscript>3</Subscript> Pseudo-Ternary System

The ternary phase diagram of LiCl-KCl-NdCl₃ system has been investigated by differential thermal analysis (DTA), followed by characterization of the coexisting phases in the solid state by x-ray diffraction, in order to understand the interactions in the NdCl₃-LiCl-KCl ternary system. The results of these experiments showed that LiCl and K₂NdCl₅ form a non binary join section. This divides the LiCl-KCl-NdCl₃ system into two quasi-ternary sections, namely (1) LiCl-KCl-K₂NdCl₅ and (2) LiCl-K₂NdCl₅-NdCl₃ systems. Both are simple eutectic ternary phase diagrams. The ternary eutectic temperatures and eutectic compositions are determined to be 316?±?3 °C and 53.9 mol.% LiCl-38.7 mol.% KCl-7.4 mol.% K₂NdCl₅ in the LiCl-KCl-K₂NdCl₅ quasi-ternary section, while the other eutectic temperature and composition are determined to be 376?±?9 °C and 46.2 mol.% LiCl-32.5 mol.% K₂NdCl₅-21.3 mol.% NdCl₃ in the LiCl-K₂NdCl₅-NdCl₃ quasi-ternary section. A quasi-ternary peritectic reaction is observed at 37.7 mol.% LiCl-36.2 mol.% KCl-26.1 mol.% K₂NdCl₅ at 445?±?1°C. The primary and secondary crystallization temperatures for the samples are deduced from the heating runs of DTA traces, and the phases responsible for the various thermal events are ascertained. Isothermal sections at chosen temperatures and polythermal liquidus projection with isothermal contours are drawn over the ternary phase field.     

Estimability of the linear effects in state space models with an unknown initial condition

In the case of state space models with an unknown initial condition, the diffuse Kalman smoother can be used to obtain smoothed state estimates. When the full initial state is not estimable because the available data are insufficient, some linear combinations of the states can still be estimable. This brief note provides a simple method to determine whether a linear combination of a state is estimable.     

Enhanced nanofluidization by alternating electric fields

We show experimental results on a proposed technique to enhance the fluidization of nanoparticle beds. This technique consists of the application of an alternating electric field to the nanofluidized bed. Three different field configurations have been tested: co‐flow field, cross‐flow field, and variable field configurations. Nanoparticle agglomerates are naturally charged by contact and tribo charging mechanisms and therefore are agitated by the action of the externally applied field, which enhance fluidization. According to our observations, the best results are obtained for the variable field configuration. In this configuration, the electric field strength is higher at the bottom of the bed, whereas it is almost negligible at the free surface. Thus, the larger agglomerates, which tend to sink at the bottom of the bed due to stratification, and usually impede uniform fluidization, are strongly agitated. It is thought that the strong agitation of the bigger agglomerates that usually sink to the bottom of the bed contributes to further homogenize the distribution of the gas flow within the bed by destabilizing the development of gas channels close to the gas distributor. On the other hand, the smaller agglomerates at the vicinity of the free surface are just weakly excited. Consequently, fluidization is greatly enhanced, whereas at the same time excessive elutriation is avoided. It is demonstrated that this technique is even suitable to achieve highly expanded fluidization of unsieved nanopowder samples even though the fluidization state returns to be heterogeneous upon the electric field being turned off. © 2009 American Institute of Chemical Engineers AIChE J, 2010     

Improving delamination resistance of carbon fiber reinforced polymeric composite by interface engineering using carbonaceous nanofillers through electrophoretic deposition: An assessment at different in-service temperatures

In this article, modification of carbon fiber surface by carbon based nanofillers (multi-walled carbon nanotubes [CNT], carbon nanofibers, and multi-layered graphene) has been achieved by electrophoretic deposition technique to improve its interfacial bonding with epoxy matrix, with a target to improve the mechanical performance of carbon fiber reinforced polymer composites. Flexural and short beam shear properties of the composites were studied at extreme temperature conditions; in-situ cryo, room and elevated temperature (−196, 30, and 120°C respectively). Laminate reinforced with CNT grafted carbon fibers exhibited highest delamination resistance with maximum improvement in flexural strength as well as in inter-laminar shear strength (ILSS) among all the carbon fiber reinforced epoxy (CE) composites at all in-situ temperatures. CNT modified CE composite showed increment of 9% in flexural strength and 17.43% in ILSS when compared to that of unmodified CE composite at room temperature (30°C). Thermomechanical properties were investigated using dynamic mechanical analysis. Fractography was also carried out to study different modes of failure of the composites.     

Mechanical behavior of electrophoretically modified CFRP composites at elevated temperatures: An assessment of the influence of graphene carboxyl bath concentration

The study aims at investigating the mechanical behavior of carbon fiber reinforced polymer (CFRP) composites modified with graphene carboxyl at elevated temperature (ET-110°C) and understanding the effect of electrophoretic deposition bath concentration (0.5 g/L, 1.0 g/L, and 1.5 g/L) on their mechanical behavior at ET. The 1.5 g/L composite has revealed a maximum improvement in energy absorbed before failure of 33.25% at RT and 22.54% at ET for flexural testing and ∼35% at RT for short beam shear testing, over neat CFRP composite. The modified composites have shown an improved flexural strain to failure at both RT and ET, with 1.5 g/L composite exhibiting maximum enhancement of 12.41% at RT and 26.52% at ET over neat composite. However, at ET, modified composites exhibited lower flexural strength and interlaminar shear strength values in comparison to that of neat. Viscoelastic behavior of all composites was studied to understand bath concentration's effect on thermal behavior via dynamic mechanical thermal analysis. Differential scanning calorimetry was employed for governing the glass transition temperature of composites. Fractography of tested samples (both ET and RT) was performed utilizing a scanning electron microscope to determine the prominent failure mode.