Microstructure and Hydrogen-Induced Failure Mechanisms in Fe and Ni Alloy Weldments

The microstructure and fracture morphology of AISI 8630-IN625 and ASTM A182-F22-IN625 dissimilar metal weld interfaces were compared and contrasted as a function of postweld heat treatment (PWHT) duration. For both systems, the microstructure along the weld interface consisted of a coarse grain heat-affected zone in the Fe-base metal followed by discontinuous martensitic partially mixed zones and a continuous partially mixed zone on the Ni side of the fusion line. Within the partially mixed zone on the Ni side, there exists a 200-nm-wide transition zone within a 20-??m-wide planar solidification region followed by a cellular dendritic region with Nb-Mo?Crich carbides decorating the dendrite boundaries. Although there were differences in the volume of the partially mixed zones, the major difference in the metal weld interfaces was the presence of M₇C₃ precipitates in the planar solidification region, which had formed in AISI 8630-IN625 but not in ASTM A182-F22-IN625. These precipitates make the weldment more susceptible to hydrogen embrittlement and provide a low energy fracture path between the discontinuous partially mixed zones.     

Spouting of two-dimensional beds with draft plates

Two slotted two-dimensional spouted bed units with flexible bed dimensions were used with draft plates to study spouting pressure drop and minimum spouting superficial velocity. The data were collected while varying slant angle, spout width, separation distance, length of bed, height of bed, and size of bed (geometrical similarity) using shelled corn, soybean, and wheat. The variables which affect the spouting pressure drop and air flow through the beds are discussed. Empirical correlations are developed following the principles of dimensional analysis and similitude. The developed correlations agree closely with the collected data.     

Characterization of palladium supported on sulfated zirconia catalysts by DRIFTS, XAS and n-butane isomerization reaction in the presence of hydrogen

Palladium supported on sulfated zirconia (PdSZ) has been characterized by the n-butane isomerization reaction in the presence of hydrogen, X-ray absorption spectroscopy (XAS) and diffuse reflectance Fourier transform infrared spectroscopy (DRIFTS) of adsorbed carbon monoxide. Catalyst calcination at 873 K followed by hydrogen reduction at 513 K results in the formation of 30–40 Å Pd metal clusters, but the surface can only weakly adsorb CO, though stronger than Pd-free, sulfated zirconia catalysts. In the presence of hydrogen, PdSZ has a lower n-butane isomerization activity than SZ, and the Pd function cannot stabilize the reaction at low H₂/n-butane ratios.     

Structural and electrical properties of (Bi0.9Dy0.1)(Fe0.975TM0.025)O3±δ (TM=Ni,Cr and Ti) thin films

Pure BiFeO₃ and rare earth and transition metal ions co-doped (Bi_0.9Dy_0.1)(Fe_0.975TM_0.025)O_3±δ (TM=Ni²⁺, Cr³⁺ and Ti⁴⁺) thin films were prepared on Pt(111)/Ti/SiO₂/Si(100) substrates by using a chemical solution deposition method. The changes in the microstructure and the electrical properties with doping elements were investigated. The thin films were well crystallized and randomly oriented, with no detectable impurity and secondary phases. The leakage current densities were reduced and the ferroelectric properties were improved in the co-doped thin films. Among the thin films, the (Bi_0.9Dy_0.1)(Fe_0.975Cr_0.025)O₃ thin film exhibited well saturated hysteresis loops with remnant polarization (2P_r) of 36 μC/cm² and coercive electric field (2E_c) of 954 kV/cm at 1000 kV/cm and low leakage current density of 1.91×10⁻⁵ A/cm² at 100 kV/cm. The enhanced properties observed in the co-doped thin films could be considered as being the result of the suppression of oxygen vacancies and of the modified microstructure.     

Ta2O5/Nb2O5 and Y2O3 Co-doped Zirconias for Thermal Barrier Coatings

Zirconia doped with 3.2–4.2 mol% (6–8 wt%) yttria (3–4YSZ) is currently the material of choice for thermal barrier coating topcoats. The present study examines the ZrO₂-Y₂O₃-Ta₂O₅/Nb₂O₅ systems for potential alternative chemistries that would overcome the limitations of the 3–4YSZ. A rationale for choosing specific compositions based on the effect of defect chemistry on the thermal conductivity and phase stability in zirconia-based systems is presented. The results show that it is possible to produce stable (for up to 200 h at 1000°–1500°C), single (tetragonal) or dual (tetragonal + cubic) phase chemistries that have thermal conductivity that is as low (1.8–2.8W/m K) as the 3–4YSZ, a wide range of elastic moduli (150–232 GPa), and a similar mean coefficient of thermal expansion at 1000°C. The chemistries can be plasma sprayed without change in composition or deleterious effects to phase stability. Preliminary burner rig testing results on one of the compositions are also presented.     

Influence of hydroxyvalerate composition of polyhydroxy butyrate valerate (PHBV) copolymer on bone cell viability and in vitro degradation

The objective of this study was to elucidate the role of hydroxyvalerate (HV) composition in polyhydroxy butyrate valerate (PHBV) copolymer film on the degradation of copolymer and osteoblastic cell activity. Degradation was studied by monitoring time‐dependent changes in mass and chemical composition of the macroporous films. The mass loss of PHBV film upon 19 weeks of exposure to pH 7.4 phosphate buffer medium was found to range from 2.8% to 9.2% with a strong dependence on the original composition of the copolyester film and morphology. Tapping mode atomic force microscopy (TMAFM) was used to examine the roughness change of polyester films due to exposure to buffer medium. Chemical analysis of the degraded film was carried out using NMR to aid in the interpretation of the mass loss and TMAFM data. The NMR results showed a significant decrease in the mol % of HV content in the degraded PHBV film. Additionally, we established that UMR‐106 cell proliferation on macroporous PHBV matrix is minimally enhanced by the HV content of PHBV copolymer. Information provided by this study can be used in the selection of appropriate PHBV copolymer for clinical use where the biopolymer needs to remain physically intact and chemically unchanged during the intended period of biomedical application. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Mathematical modelling and its use for design of feeding strategies for L‐Sorbose fermentation

Batch sorbitol to sorbose bioconversion by Acetobacter suboxydans using initial sorbitol concentration (S₀ = 100 g/L) yielded a productivity of 10.11 g/L‐h and 98.6% conversion in 10 h time. The batch kinetics was then used to develop an unstructured mathematical model. Model parameters were identified using a nonlinear regression technique assisted by a computer program which minimized the deviation between the model predictions and actual batch experimental data. F test indicated 99% confidence on the prediction of model using optimized parameters. The batch model was eventually extrapolated to identify nutrient feeding strategies to maintain constant noninhibitory sorbitol supply and eliminate substrate limitation for fed‐batch fermentation in order to improve the sorbose productivity. The adequacy of the fed‐batch model was established by excellent agreement between experimental data and model simulation (except towards the end of fermentation).