Experimental and simulation study of magnetorheological miniature gear-profile polishing (MRMGPP) method using flow restrictor

Journal of Mechanical Science and Technology - In this article, a new flow restrictor is utilized in the magnetorheological miniature gear-profile polishing (MRMGPP) method to ensure a consistent...     

The atomic age challenge to steel

Some months ago the submarine Nautilus was in dock for refueling. It had traveled 60,000 miles, but the total uranium used would make a lump smaller than a light bulb. This is only one example that the Atomic Age is here with us, now! How and where does this incredible Atomic Age challenge the first and greatest of America’s basic industries?     

Alloyed steel in the Ukraine

In the Ukraine, David Swan, as a part of the 11-man metallurgical exchange group to the USSR, recently visited a large special-steel plant and a ferro-alloy plant.     

Germanium,zinc’s important byproduct

A pioneer of germanium as well as Europe’s oldest and largest producer of zinc is Vieille-Montagne. Germanium output is centered at the zinc-lead plant of Balen, Belgium, where it is a byproduct of electrolytic zinc.     

A cross-sectional analysis of composite beams based on asymptotic framework

This paper presents the accurate prediction of static behavior of composite beams with arbitrary cross-sections. The asymptotic recursive formulation is reviewed first, where the initial three-dimensional problems are split into the macroscopic 1D problems and the microscopic 2D problems. The finite element formulation for the microscopic 2D problems is then presented in order to find the crosssectional warping solutions. The warping solutions obtained contribute the cross-sectional properties to the macroscopic 1D problems. The end effect of the 1D beam problem is also considered via the kinematic correction for a displacement prescribed boundary. The approach presented is applied to the beams with relatively complicated material distributions and cross-sectional geometry. As numerical test-beds, a three-layered sandwich beam and a composite beam with the multi-cell cross-section are taken to analyze the local deformation. A parametric study is also carried out to investigate the significance of shear deformation due to the cross-sectional orthotropic characteristics. The cross-sectional deformation is predicted based on the asymptotic framework. The accuracy of the present approach is assessed by comparing the results obtained with the 3D FEM solutions obtained by ANSYS.     

Unsteady flow field numerical calculations of a ship’s rotating Weis-Fogh-type propulsion mechanism with the advanced vortex method

The Weis-Fogh mechanism, found in the hovering flight of a small bee, is a unique and efficient lift generation. In this study, we proposed a rotating type propulsion model that applies the principle of the Weis-Fogh mechanism and calculated the unsteady flow field of the propulsion model with the advanced vortex method. The wing (NACA0010 airfoil) and channel are approximated by source and vortex panels, and free vortices are introduced away from the body surfaces. The viscous diffusion of fluid is represented using the core-spreading model to the discrete vortices. We investigated the thrust and drag coefficients, pressure field, vorticity field, velocity vector field, and average propulsive efficiency of the propulsion model by changing the rotating angle velocity. The force acting on the wing depended heavily on the directions of the thrust and drag and the thrust and drag coefficients largely fluctuated with the change in the rotating angles. The average thrust increased as the rotating angle velocity increased. The maximum propulsive efficiency was 27.9% at a calculated angle velocity. The flow field of this rotating type propulsion mechanism is unsteady and very complex because the wing rotates and moves unsteadily in the channel. However, using the advanced vortex method, it could be calculated accurately.     

Impact of Ethylene Oxide Butylene Oxide Copolymers on the Composition and Friction of Silicone Hydrogel Surfaces

The surface chemical compositions of three types of silicone hydrogel contact lenses, PureVision^® (balafilcon A), ACUVUE^® OASYS^® (senofilcon A), and O₂OPTIX^® (lotrafilcon B), were analyzed using X-ray photoelectron spectroscopy prior to and following treatment in a test solution of diblock copolymer of poly(ethylene oxide) and poly(butylene oxide) (EO–BO). Prior to treatment, differences in surface elemental compositions of the lenses were found to reflect known bulk compositions and/or respective surface treatments. Following solution treatment, surface chemical modifications were apparent in balafilcon A and lotrafilcon B, especially in the distribution of chemical functionalities present at the surface. Only modest changes in surface composition were observed for the senofilcon A material. Atomic force microscopy (AFM) was employed to evaluate the surface topography and frictional properties of the lenses prior to and following similar solution treatments. AFM measurements in saline revealed large disparities between the coefficients of friction of the three lenses, with balafilcon A and lotrafilcon B exhibiting coefficients of friction approximately five times greater than that of senofilcon A. Lens surface treatment with the diblock copolymer test solution produced a significant reduction in the coefficients of friction of the two lenses exhibiting higher friction, yet only a small reduction in friction was observed for senofilcon A lens. Together, these results depict a strong correlation between the surface chemistry and frictional response of the lens systems as they relate to solution treatment with this specific diblock copolymer.     

A Model for Laser Induced Lubricant Depletion in Heat-Assisted Magnetic Recording

The lubricant evaporation caused by the rapid laser heating is always a big concern in heat-assisted magnetic recording. In this article, we develop an empirical equation based on the existing measurement data to describe the relation between the evaporation coefficient of lubricant and temperature on the disk surface. The evaporation coefficient of lubricant is found to decrease from ~1.0 to ~0.003 for the temperature range from 406 to 512 K and follow the trend given by the Arrhenius formula. By incorporating this formula into a previously established evaporation model, we can get a new model, which enables us to predict the lubricant evaporation and depletion caused by the rapid laser heating more accurately than ever.     

Parametric study on the fatigue life of railways under rolling contact fatigue by three-dimensional numerical analysis

The current paper presents the results of parametric analyses on the stress intensity factor (SIF) of railways with inclined cracks under rolling contact fatigue (RCF). A 3D finite element (FE) model was proposed to demonstrate the shear mechanism in RCF. The feasibility of the suggested numerical model was verified through the SIF (K) obtained from advanced 3D FE analysis compared with existing 2D FE results. Based on the series of FE analyses, the sensitivity analysis on the cracked depth, surface/crack friction coefficients, and inclined angle, which mainly affected SIF history at the cracked tip, was examined. SIF distributions for various locations of the wheel along the cracked tip were also presented.     

A two surface plasticity model for the simulation of uniaxial ratchetting response

In this study, a two surface plasticity model was developed and used to simulate the uniaxial ratchetting response of CS 1026 steel. Most cyclic plasticity models used in ratchetting simulations are Chaboche-type nonlinear kinematic hardening models, which deal with dynamic recovery terms considering the back stress tensor. This paper describes the ratchetting simulation of steel by the two surface model based on yield theory following both isotropic and kinematic hardening rules in order to obtain enhanced ratchetting response. The parameters used in the simulation were obtained from a parametric study and were determined from the initial range and stabilized range of CS 1026 steel. In addition, the two surface model was validated by comparing the results of a ratchetting simulation with experimentally determined maximum axial strain per cycle. The ratchetting responses obtained from the two surface model are an improved simulation results compared with results from bilinear and kinematic hardening models.