Insulated Cu wire free air ball characterization

Insulated Cu wire technology has immense potential for fine pitch wire bonding interconnection. Understanding the behavior of the insulated Cu free air ball (FAB) formation is crucial for wire bonding process. The FAB formation, size, shape and cleanliness under different conditions for 20 μm insulated Cu wire were investigated using SEM, FESEM and FTIR surface analysis. The results were compared with that of bare Cu wire. Consistently spherical residue free FAB of insulated Cu wire were formed using forming gas. The samples with insulated Cu wire consistently produced larger FAB than that of bare Cu wire, indicating that the energy required for free air ball formation is lower. Basic bonding performances in terms of ball bond strength, intermetallic (IMC) coverage growth and stitch bond strength of insulated Cu wire at time zero are also discussed in the paper.     

Cellulose acetate–silica fume membrane: characterization and application for separation of starch and maltose

Maltose is one of the starch derivatives. Maltose can be produced by starch hydrolysis using any kind of hydrolytic process. One of the methods to separate a mixture of both compounds is using porous membrane. In this research, a novel type of hybrid membrane was prepared from a mixture of cellulose acetate and silica fume. Silica fume is widely used in the domain of construction as cement material, whereas in this research silica fume was successfully used as membrane material. Various compositions of membrane dope solutions were prepared for obtaining the membranes used for separation of starch and maltose. Such synthesized membranes demonstrate a good performance in separation processes. The best performance is achieved when the composition of cellulose acetate in membrane dope solution is 15 % (w/w) in N,N-dimethylacetamide solvent and the mass ratio between cellulose acetate and silica fume is 4:1. For this composition, the rejection of membranes towards starch and maltose is 87 and 2 %, respectively, at working pressure of 3 bar and compaction time of 2 h. Infrared spectrum indicates no new peaks are found compared to raw materials’ spectral peaks. Thus, it can be concluded that the interaction between the cellulose acetate and silica fume is merely a physical type. From the observation of cross-sectional SEM images, we can remark that the morphology of such a membrane is porous. X-ray diffractogram indicates that the synthesized membranes are amorphous.     

Customizing ultraviolet curable polymer-ink properties via reactive diluent modification and viscosity control

In inkjet 3D printing, material selection plays a crucial role in shaping both printing performance and material characteristics. Achieving the desired properties relies on precisely formulated compositions. In this context, ultraviolet (UV) curable polymers require specific viscosities, typically ranging from 3700 to 5700 mPa·s, to function effectively in 3D printing's material jetting technique, preventing complications during material dispensing. This study formulates UV-curable polymers by blending four distinct monomers: Genomer 4247 Aliphatic Urethane Dimethacrylate, 1,10-Decanediol Dimethacrylate, Isobornyl Acrylate, and Methyl Acrylate, within a controlled dark room environment at room temperature to prevent undesired crosslinking reactions during mixing. The selection of these monomers and their compositions is meticulous, considering their capacity to achieve specified viscosities and enhance overall material performance. This formulation process yields a wide range of UV-curable polymer viscosities. The study employs comprehensive methodologies, including rheometry, Fourier transform infrared analysis, Soxhlet extraction, thermal analysis, and tensile testing, for rigorous evaluation of viscosity, curing efficiency, thermal characteristics, and mechanical performance. Notably, mechanical and chemical performance exhibits marginal differences within the viscosity range, attributed to UV-curable polymer crosslinking, consistently exceeding 99% for all samples. However, the polymer composed of 98% v/v oligomer and methyl acrylate (MA) demonstrates notably better thermal and mechanical properties due to its 99.91% gel content crosslinking. Remarkable polymer fabrication thus occurs within the desired viscosity range.     

Directed Evolution of Enzymes for Industrial Biocatalysis

Enzymes have the potential to catalyse a wide variety of chemical reactions. They are increasingly being sought as environmentally friendly and cost‐effective alternatives to conventional catalysts used in industries ranging from bioremediation to applications in medicine and pharmaceutics. Despite the benefits, they are not without their limitations. Many naturally occurring enzymes are not suitable for use outside of their native cellular environments. However, protein engineering can be used to generate enzymes tailored for specific industrial applications. Directed evolution is particularly useful and can be employed even when lack of structural information impedes the use of rational design. The aim of this review is to provide an overview of current industrial applications of enzyme technology and to show how directed evolution can be used to modify and to enhance enzyme properties. This includes a brief discussion on library generation and a more detailed focus on library screening methods, which are critical to any directed evolution experiment.     

Synthesis of polypyrrole nanoparticles in natural rubber–polystyrene blend via emulsion polymerization

Nanoparticles of polypyrrole (PPy) in 40/60 wt % natural rubber (NR)–polystyrene (PS) blends were synthesized by emulsion polymerization using ferric sulfate [Fe₂ (SO₄)₃], sodium dodecyl sulfate (SDS), and n‐amyl alcohol as the oxidant, surfactant, and cosurfactant, respectively. The NR/PS/PPy blends were characterized by Fourier transform infrared spectroscopy (FTIR), elemental analysis, thermogravimetric analysis (TGA), and field emission scanning electron microscopy (FESEM). FESEM micrographs showed that NR/PS/PPy blends were homogeneous, and PPy nanoparticles were well distributed throughout the binary matrix of NR/PS. The size of PPy particles in the blends was in the range of 26–80 nm. The electrical conductivities of the pellets prepared from NR/PS/PPy blends increased as the composition of PPy nanoparticles was increased, which were in the range of 8.9 × 10^?8 – 2.89 × 10^?4 S/cm. Thermal stability of the blends increased as the content of PPy was increased, as shown by TGA thermograms. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Field emission from patterned carbon nanotube emitters produced by microwave plasma chemical vapor deposition

Large area carbon nanotube patterns were fabricated by microwave plasma chemical vapor deposition. The carbon nanotubes were grown on pre-patterned catalyst films. Scanning electron microscopy and Raman spectroscopy were used to characterize the structure of the carbon nanotubes. The carbon nanotubes were very uniform and approximately 100 nm in diameter. The Raman spectrum shows a good graphitization for the carbon nanotubes. Aligned growth was found on the pattern line area. Field emission characteristics of the patterns were characterized. A threshold field of 2.0 V/μm and emission current density of 1.1 mA/cm² at 3.6 V/μm were achieved. A clear and stable image showing the patterns were obtained.     

Halochromic poly (lactic acid) film for acid base sensor

A novel strategy to engineer biodegradable halochromic film based on poly (lactic acid) (PLA) for pH sensorial substances was presented. The effect of polyethylene glycol (PEG) compositions and dye amount on the efficiency of halochromic pH film was observed. The interactions between PLA, PEG, and dye was evidence by Fourier transform infrared. UV–VIS results indicated the sensitivity of the halochromic film through color changes. Mechanical performance was investigated by tensile testing to assess the potential of the halochromic film. It was found that the halochromic pH film has a clear color response from yellow to purple at pH 3–11 with a rapid response time within a minute. The results also revealed that varying content of PEG showed a significant effect on response time compared with varying dye compositions. PLA/PEG film and dye formed new interactions where PEG increased the free volume of PLA and made it possible for the PEG and the dye to diffuse and entrap between PLA chain. In term of the film strength, the addition of PEG and dye improved the flexibility of PLA film, which enables great potential in many applications such as medical, textile, and packaging.     

Surface roughness effect on optical loss in waveguide using isotropically induced crosslink network of siloxane–polyimide copolymer

Optical properties of two-fluorinated polysiloxane-co-polyimide (PI-PDMS and 3-(aminopropyl)triethoxysilane [PI-APTES]) were investigated based on their molecular structure and compared with the pure PI at 1,550 nm radiation. The refractive indexes and birefringence of the copolymers were reduced which is attributable to the chain flexibility as substantiated from the differential scanning calorimetry result. They are highly transparent at near infrared (NIR) region with light transmittance above 90% at visible region while displaying excellent thermal stability up to 456°C. Asymmetry planar waveguides was fabricated which recorded a respectable low optical loss 0.020 dB/cm for pure PI, 0.042 dB/cm for PI-PDMS, and 0.066 dB/cm for PI-APTES, respectively. Despite proving low NIR absorption and low birefringence, extrinsic factor namely surface roughness was accounted as affecting the higher optical loss in polyimide siloxane copolymer compared to pure PI. The excellent thermal and optical properties displayed by these series of material established their viable application as waveguide material at 1,550 nm wavelength.     

A multiscale systems approach to microelectronic processes

This paper describes applications of molecular simulation to microelectronics processes and the subsequent development of techniques for multiscale simulation and multiscale systems engineering. The progression of the applications of simulation in the semiconductor industry from macroscopic to molecular to multiscale is reviewed. Multiscale systems are presented as an approach that incorporates molecular and multiscale simulation to design processes that control events at the molecular scale while simultaneously optimizing all length scales from the molecular to the macroscopic. It is discussed how design and control problems in microelectronics and nanotechnology, including the targeted design of processes and products at the molecular scale, can be addressed using the multiscale systems tools. This provides a framework for addressing the “grand challenge” of nanotechnology: how to move nanoscale science and technology from art to an engineering discipline.     

Blends of epoxy resins and polyphenylene oxide as processing aids and toughening agents 2: Curing kinetics,rheology, structure and properties

The curing behaviour, chemorheology, morphology and dynamic mechanical properties of epoxy ? polyphenylene oxide (PPO) blends were investigated over a wide range of compositions. Two bisphenol A based di‐epoxides ? pure and oligomeric DGEBA ? were used and their cure with primary, tertiary and quaternary amines was studied. 4,4′‐methylenebis(3‐chloro‐2,6‐diethylaniline) (MCDEA) showed high levels of cure and gave the highest exotherm peak temperature, and so was chosen for blending studies. Similarly pure DGEBA was selected for blending due to its slower reaction rate because of the absence of accelerating hydroxyl groups. For the PPO:DGEBA340/MCDEA system, the reaction rate was reduced with increasing PPO content due to a dilution effect but the heat of reaction were not significantly affected. The rheological behaviour during cure indicated that phase separation occurred prior to gelation, followed by vitrification. The times for phase separation, gelation and vitrification increased with higher PPO levels due to a reduction in the rate of polymerization. Dynamic mechanical thermal analysis of PPO:DGEBA340/MCDEA clearly showed two glass transitions due to the presence of phase separated regions where the lower T_g corresponded to an epoxy‐rich phase and the higher T_g represented the PPO‐rich phase. SEM observations of the cured PPO:DGEBA340/MCDEA blends revealed PPO particles in an epoxy matrix for blends with 10 wt% PPO, co‐continuous morphology for the blend with 30 wt% PPO and epoxy‐rich particles dispersed in a PPO‐rich matrix for 40wt% and more PPO. © 2014 Society of Chemical Industry