Optimization of lead- and cadmium-free front contact silver paste formulation to achieve high fill factors for industrial screen-printed Si solar cells

Screen-printed n⁺–p–p⁺ solar cells were fabricated on Cz single crystalline Si material, with a 45 Ω/sq emitter and PECVD SiNx antireflective coating with a thickness of 700 Å, using different Ag pastes and commercial leaded reference paste (CN33-462, Ferro Corp.). Ag and Al contacts were co-fired using a mass-production line equipped with mesh belt conveyer furnace systems (Centrotherm thermal solution GmbH & Co. KG). The average results for single crystalline Si solar cells (156 cm²) are: I_sc=5.043 A, V_oc=0.621 V, R_s=0.0087 Ω, R_sh=15.3 Ω, FF=0.773, and E_ff=16.45%. R_sh and fill factor values of fabricated cells were slightly higher when compared with the commercial leaded Ag paste, although cells were fabricated by metallizing the lead-free silver pastes. For the lead-free Ag paste used in this study, the line pattern continuity is retained with improved edge definition in sharp contrast to that of reference Ag paste. Average value of R_s was also equivalent approximately to that of the leaded Ag paste.     

Promising zeolite-type hydrocarbon trap catalyst by a knowledge-based combinatorial approach

Libraries consisting of more than 100 zeolite samples were prepared and examined for developing a promising HC trap catalyst. Parallel adsorptions of toluene onto the catalyst samples were conducted over a 10 × 10 array reactor under dry and wet conditions with or without a heating process three knowledge-based conditions for developing an automotive catalyst during the cold-start period. FAU and BEA type zeolites revealed a high performance of toluene adsorption under the dry condition. However, FAU type zeolite significantly decreased the amount of toluene adsorbed in the presence of water in the feed gas stream, mainly due to the hydrophobicity of the catalyst surface. Over Beta type zeolites, the toluene adsorbed was found to be considerably preserved, even after forced desorption temperature-ramping to the warm-up condition of an automotive engine. Li, K, or Ag ion-exchanged Beta zeolites seem to be particularly promising as an HC trap catalyst.     

Study of impact energy propagation phenomenon and modal characteristics of an armored vehicle undergoing high velocity impact

A new manufacturing technology is being employed to build a new type of armored vehicle. While thick panels are welded together in the old manufacturing technology, relatively thin panels are welded to a frame structure in the new manufacturing technology. The structural integrity of the new type of armor vehicles can be maintained mainly by the frame structures while the panel thickness is reduced significantly to reduce the total vehicle weight. Since the dynamic characteristics of a frame-panel hybrid structure are different from those of the old type of structure which consists of only thick panels, they should be identified to achieve a good performance of the vehicle. For this purpose, a proper FE model of the hybrid type of structure needs to be developed. In the present study, FE models are proposed to represent the frame-panel hybrid type structure efficiently. The impact energy propagation, the transient response and the modal characteristics are investigated with the FE models. This paper was presented at the 4th Asian Conference on Multibody Dynamics(ACMD2008), Jeju, Korea, August 20–23, 2008. Hong-Hee Yoo received a B.S. and M.S. degree in Mechanical Engineering from Seoul National University in 1980 and 1982. He then went on to receive his Ph.D. degree from Michigan State University in 1989. Dr. Yoo is currently a Professor at the School of Mechanical Engineering at Hanyang University in Seoul, Korea. His research interests are in the area of Flexible body dynamics, vibration.     

A raw material storage yard allocation problem for a large-scale steelworks

This paper addresses a raw material storage yard allocation problem at a large-scale steelworks. At the steelworks, raw materials such as coal and iron ore are imported by ships from overseas, discharged from the ships by unloading equipment, and transported into and stored in the yards. The stored materials then are transported and used in the production equipment such as steel mills. The yard allocation decision, i.e., where to store the materials, determines the travel distance of the materials as well as the storage efficiency of the yards. Here, the yard allocation problem is solved using a mixed integer programming model. The solution compares favorably with the current practice of the steelworks.     

Development of a Simple,Rapid Multiplex PCR Method Using the 16S rRNA Gene to Determine the Country of Origin of Brackish Water Bivalve <Emphasis Type="Italic">Corbicula japonica</Emphasis>

In this study, a multiplex PCR detection method was developed to identify the country of origin of Corbicula japonica (clams), a commercially important bivalve in Asia. Specific primer sets that have a single nucleotide mismatch at the 3′ terminus were designed after sequencing the mitochondrial 16S rRNA gene of clams identified as C. japonica originating from Korea, China, and Japan. Using this method, each origin was clearly identified based on the PCR products: three bands for Korean C. japonica (100, 283, and 384 bp), one band for Chinese C. japonica (384 bp), and two bands for Japanese C. japonica (384 and 100 bp). These results indicate that the 16S rRNA gene, which is usually used to identify species, can distinguish the country of origin within C. japonica. Our multiplex PCR assay should be a useful tool for the fair trade of the species.     

Fabrication of a 3-dimensional microstructure by sequential anodic oxidation (SAO)

Scanning probe lithography (SPL) has considerable potential for producing small features (<100 nm) with a high spatial precision, and would be useful for fabricating 2-dimensional (2D) structures. However, it has not been used successfully in the fabrication of 3-dimensional (3D) structures due to the low aspect ratio of the resulting feature. Herein, we describe a simple 3D pattering method with repeated SPL, in which precise layer-by-layer alignment is not needed. Results and processes of the pattern can be readily observed in real-time. Using the proposed method, we successfully fabricated a 3D pyramidal structure. Additional growth for repeated oxidation was observed due to the superposition of energy absorbed on the pre-oxidized species.     

The cytoplasmic membrane is a primary target for the staphylocidal action of thrombin-induced platelet microbicidal protein

Thrombin-induced platelet microbicidal protein (tPMP-1) is a small, cationic peptide released from rabbit platelets exposed to thrombin in vitro. tPMP-1 is microbicidal against a broad spectrum of bloodstream pathogens, including Staphylococcus aureus. Preliminary evidence suggests that tPMP-1 targets and disrupts the staphylococcal cytoplasmic membrane. However, it is not clear if the cytoplasmic membrane is a direct or indirect target of tPMP-1. Therefore, we assessed the in vitro activity of tPMP-1 versus protoplasts prepared from logarithmic-phase (LOG) or stationary-phase (STAT) cells of the genetically related S. aureus strains 19S and 19R (tPMP-1 susceptible and resistant, respectively). Protoplasts exposed to tPMP-1 (2 microg/ml) for 2 h at 37 degrees C were monitored for lysis (decrease in optical density at 420 nm) and ultrastructural alterations (by transmission electron microscopy [TEM]). Exposure to tPMP-1 resulted in substantial lysis of LOG but not STAT protoplasts of 19S, coinciding with protoplast membrane disruption observed by TEM. Thus, it appears that tPMP-1-induced membrane damage is influenced by the bacterial growth phase but is independent of the staphylococcal cell wall. In contrast to 19S, neither LOG nor STAT protoplasts of 19R were lysed by tPMP-1. tPMP-1-induced membrane damage was further characterized with anionic planar lipid bilayers subjected to various trans-negative voltages. tPMP-1 increased conductance across bilayers at -90 mV but not at -30 mV. Once initiated, a reduction in voltage from -90 to -30 mV diminished conductance magnitude but did not eliminate tPMP-1-mediated membrane permeabilization. Therefore, tPMP-1 appears to directly target the staphylococcal cytoplasmic membrane as a primary event in its mechanism of action. Specifically, tPMP-1 likely leads to staphylococcal death, at least in part by permeabilizing the bacterial membrane in a voltage-dependent manner.     

Multi-agent based traffic simulation and integrated control of freeway corridors: Part 1 simulation and control model

Freeway corridors consist of urban freeways and parallel arterials for alternative use. Ramp metering in freeways and signal control in arterials are contemporary traffic control methods that have been developed and applied in order to improve the traffic conditions of freeway corridors. However, most existing studies have focused on either optimal ramp metering in freeways or progressive signal strategies between arterial intersections. For efficient control of freeway corridors, ramp metering and signal control must be considered simultaneously, as otherwise the control strategies for freeway operation may disturb arterial traffic. On the other hand, traffic congestion and arterial bottlenecks that arise with increasing traffic volume at peak hours and ineffective signal operation may cause problems with accessibility to freeway ramps and degrade the urban freeway’s ability to act as a through-traffic process. This research dynamically estimates the traffic stream between an urban freeway and its ramps according to changes in the freeway structure, traffic passing demand, and control methods due to restricted valid information. The results are then compared with those from other methods. Finally, the integrated control in the urban freeway traffic axis is optimized based on the expected traffic stream, by using design of experiment (DOE), neural network (NN), and a simulated annealing algorithm. This paper was recommended for publication in revised form by Associate Editor Kyongsu Yi Myung-Won Suh is a professor of Mechanical Engineering. During 1986–1988, he worked in Ford motor company as researcher. During 1989–1995, he worked in technical center of KIA motors. He took a BS Degree in Mechanical Engineering from Seoul National University and an MS Degree in Mechanical Engineering from KAIST, South Korea. He obtained his Doctorate at University of Michigan, USA, in 1989. His research areas include the structure and system optimization, advanced safety vehicle and reliability analysis & optimization. Chul-Ho Bae is a PhD candidate at Sungkyunkwan University in Suwon, South Korea. He accomplished fellowship work as researcher at Mississippi State University, USA, in 2003 and 2005. He worked in Institute of Advanced Machinery and Technology (IMAT) as a Research Assistant in 2004. He was a part time Lecturer in computer aided Mechanical Engineering of Ansan College of Technology, Suwon Science College, and Osan College during 2004–2005. He took a BS Degree in Mechanical Design and an MS Degree in Mechanical Engineering from the Sungkyunkwan University. His research interests include computer aided engineering, reliability engineering, and optimization.     

Impedance spectroscopy study and electrical behavior of PMN-PZT actuators joined by ceramic slurry

The solid solution of Pb(Mg,Nb)O₃-Pb(Zr,TiO) O₃ materials have high piezoelectric constant of 600 ∼650 pC/N and electromechanical coupling coefficient k _p of 0.65. Due to such high piezoelectric constant and electromechanical coupling coefficient, Pb(Mg,Nb)O₃-Pb(Zr,TiO)O₃ materials have been attracted attentions for the applications of multilayer ceramic actuators. Actuators can be produced by staking piezoelectric ceramic materials and inner electrodes, alternatively. However, it is difficult to fabricate huge ceramic actuators without any serious problems during the process conditions. Because ceramic are easily cracked during the sintering process, due to strikingly different shrinkage rate between the ceramic materials and metal electrodes. In this research, new jointing methods will be proposed for huge ceramic actuators, and then their electrical properties were investigated. Time dependent leakage current and impedance spectroscopy were employed to expect device performances.     

Synthesis of nano-sized biphasic calcium phosphate ceramics with spherical shape by flame spray pyrolysis

Nanometer size biphasic calcium phosphate (BCP) powders with various Ca/P molar ratios satisfied with appropriate phase ratios of HA/β-TCP were prepared by high temperature flame spray pyrolysis process. The BCP powders had spherical shapes and narrow size distributions irrespective of the ratios of Ca/P. The mean size of the BCP powders measured from the TEM image was 38 nm. The composition ratio of Ca/P was controlled from 1.500 to 1.723 in the spray solution, and required phase ratios of HA/TCP are controlled systematically. The calcium dissolution of the pellets obtained from the BCP powders directly prepared by flame spray pyrolysis in buffer solution increased with the decrease of Ca/P ratios except with the Ca/P ratio of 1.713. The pellet surface with Ca/P ratio of 1.500, which consisted of β-TCP, was eroded dramatically for 7 days. On the other hand, the pellet surface with Ca/P ratio of 1.667 was stable and did not disintegrate after immersion in Tris–HCl buffer solution based on the SEM observation.