Numerical analysis of welding residual stress using heat source models for the multi-pass weldment

Numerical prediction of welding-induced residual stresses using the finite element method has been a common practice in the development or refinement of welded product designs. Various researchers have studied several thermal models associated with the welding process. Among these thermal models, ramp heat input and double-ellipsoid moving source have been investigated. These heat-source models predict the temperature fields and history with or without accuracy. However, these models can predict the thermal characteristics of the welding process that influence the formation of the inherent plastic strains, which ultimately determines the final state of residual stresses in the weldment. The magnitude and distribution of residual stresses are compared. Although the two models predict similar magnitude of the longitudinal stress, the double-ellipsoid moving source model predicts wider tensile stress zones than the other one. And, both the ramp heating and moving source models predict the stress results in reasonable agreement with the experimental data.     

Effects of electron beam irradiation on microbial inactivation and quality of kimchi paste during storage

The effects of electron beam irradiation on microbial inactivation and quality of noninoculated and inoculated (Listeria monocytogenes) kimchi pastes were examined. Kimchi paste samples were irradiated at doses of 2, 4, 6, 8 and 10 kGy and stored for 21 days at 4 °C. Irradiation (10 kGy) reduced the populations of total aerobic bacteria, lactic acid bacteria, and yeast and moulds in the samples by 1.72, 2.24 and 0.86 log CFU g^?1, respectively, compared to the control. In particular, coliforms were not detected at 8 and 10 kGy, and the population of L. monocytogenes in inoculated samples was significantly decreased by 2.67 log CFU g^?1. Electron beam irradiation delayed the changes in O₂ and CO₂ concentrations, pH, acidity and reducing sugar content observed in kimchi paste during storage. These results suggest that electron beam irradiation can be used to improve the microbiological safety and shelf life of kimchi paste.     

Two additional cases of metformin‐associated encephalopathy in patients with end‐stage renal disease undergoing hemodialysis

We report on two additional cases of metformin‐associated encephalopathy in patients with end‐stage renal disease (ESRD) undergoing hemodialysis. Two patients were seen at our hospital with abnormal neurological signs and symptoms. Magnetic resonance imaging (MRI) revealed the same pattern of high signal intensity in both basal ganglia in T2‐weighted images in the two patients. The two patients had started taking metformin 5 and 6 weeks earlier at the same dose of 1000 mg per day. Metformin was immediately stopped, and regular hemodialysis was conducted. Their signs and symptoms resolved completely after these measures. The high signal intensity in both ganglia in T2‐weighted MRI also disappeared. We should suspect metformin‐induced encephalopathy and withdraw the drug when presented with diabetic patients with chronic kidney disease and neurological signs and symptoms of unknown cause.     

Field measurement and estimation of ventilation flow rates by using train-induced flow rate through subway vent shafts

This study measured and estimated the subway vent shaft air flow rate induced by moving trains in the tunnel. This work estimated the flow rate via the tunnel structure and train movement to determine the quantitative effect of vent shafts as air purification systems of natural ventilation to improve the air quality management of a subway. The amount of air suctioned into the tunnel is significantly larger than that vented from the tunnel. Thus, placing vent shafts near subway stations is desirable for natural ventilation systems. Experimental approaches to measure train-induced flow rates have not yet been published. Results of this study provide useful fundamental data to study the natural ventilation in a subway. Therefore, this study suggested the significant design factors required to control indoor air quality in a subway.     

Proton incorporation in yttria-stabilized zirconia during atomic layer deposition

This work elucidated the proton-incorporation mechanism in ALD YSZ¹. Isotope ²H₂O was used as an oxidant to trace proton incorporation. The ratio of ZrO₂ to Y₂O₃ ALD cycles was varied from 1:1 to 5:1. TEM confirmed that the ALD YSZ films grew as fully crystallized columnar grains in the cubic ZrO₂ phase. SIMS indicated that the Y³⁺ and ²H⁺ concentrations were linearly correlated, indicating yttria-deposition-induced proton incorporation. XPS confirmed an appreciable amount of Y(OH)₃ proportional to the ²H⁺ content in the ALD YSZ, as was also detected by SIMS. Oxide ion vacancies created by the replacement of ZrO₂ with relatively small amounts of Y₂O₃ provided additional vacancies for proton incorporation, resulting in steeper [²H⁺]/[Y³⁺] slopes.     

Direct stamping of silver nanoparticles toward residue-free thick electrode

Direct stamping of functional materials has been developed for cost-effective and process-effective manufacturing of nano/micro patterns. However, there remain several challenging issues like the perfect removal of the residual layer and realization of high aspect ratio. We have demonstrated facile fabrication of flexible strain sensors that have microscale thick interdigitated capacitors with no residual layer by a simple direct stamping with silver nanoparticles (AgNPs). Polyurethane (PU) prepolymer was utilized as an adhesive layer to transfer AgNPs more efficiently during the separation step of the flexible stamp from directly stamped AgNPs. Scanning electron microscopy images and energy dispersive x-ray spectroscopy analysis revealed residue-free transfer of microscale thick interdigitated electrodes onto two different flexible substrates (elastomeric and brittle) for the application to highly sensitive strain sensors.     

Development of a press-forming technology of the pressboard for a 154 kV transformer

A pressboard consisting of an angle ring and a cap is installed at the primary and secondary coil windings of a transformer. This pressboard is related to transformer durability. Since transformer capacities are increasing, it is necessary to develop a pressboard of high voltage grade (above 150 kV). In this study, a press-forming technology was developed for the pressboard of a 154 kV transformer. To determine the optimum shape of the pressboard, the press-forming factors were experimentally evaluated through the mechanical tensile strength and AC withstand voltage tests under wet conditions. From the results, the optimum size and shape of the pressboard was found to be R15??R20 mm under a forming pressure of 10 MPa. When the relative humidity (RH) was less than 50%, the moisture absorption rate in oil decreased by 25??40% compared to that in air. However, when RH exceeded 50%, the difference in the moisture absorption rate between the cases of oil and air was just 8??10%. The AC withstand voltage of the pressboard was weak against moisture. The average AC withstand voltage at 40°C and RH of less than 50% decreased by about 15% compared to the dried condition, and the maximum value decreased by 30% at 40°C and RH of more than 50%.     

Assessment of the crack growth characteristics at the low fatigue limit of a multi-pass welded Ni-based alloy 617

It has become known that the most effective methodology for green power plant systems is to increase the generating efficiency of steam power plants. Among the materials developed to improve the performance, it is known that the most practical and applicable materials are Ni-based Alloys. However, it is necessary to first guarantee mechanical reliability of the weld for applying these Ni-based Alloys. In this study, firstly, the fatigue strength of multi-pass welded Ni-based Alloy 617 in as-welded and post weld heat-treated conditions were assessed. And then the crack growth characteristics at the low fatigue limit of them were assessed. From the results, fatigue strength of the welds those were post weld heat treated did not show large difference compare to not heat-treated ones. These results mean that the weld of Ni-based Alloy 617 is not influenced remarkably by post weld heat treatment in the metallurgical and mechanical changes. However, it was found that the fatigue crack grew at the low fatigue limit, which was about 48.4% (327 MPa) of the static tensile strength (675.1 MPa) of the weld, and 43.1% of the base material (759.4 MPa).