Hydrogen incorporation in tungsten deposits growing by deuterium plasma sputtering

Tungsten deposits were produced by sputtering method using hydrogen isotope RF plasma, and the density and the incorporated components in the deposits were investigated. The density changed in the range from 14.2 g/cm³ to 6.1 g/cm³, and hydrogen isotope retention changed in the range from 0.25 to 0.05 as (H + D)/W by the difference of deposition conditions. Both the density and hydrogen isotope retention tended to decrease with an increase of pressure. Even though a deuterium gas was used for producing tungsten deposits, not only deuterium but also hydrogen, oxygen and water vapor were incorporated in the deposits. It is considered that the incorporation of these components originated in water vapor unintentionally existing in the vacuum chamber.     

Methanol decomposition to synthesis gas over supported Pd catalysts prepared from synthetic anionic clays

Supported Pd or Rh catalysts were prepared by the solid-phase crystallization method starting from hydrotalcite anionic clay minerals based on [Mg₆Al₂(OH)₁₆CO ₂ ²⁻ ]·4H₂O as the precursors. The precursors were prepared by a coprecipitation method from the raw materials containing Pd²⁺ and various trivalent metal ions which can replace each site of Mg²⁺ and Al³⁺ in the hydrotalcite. Rh³⁺ was also used for preparing the catalyst as comparison. The precursors were then thermally decomposed and reduced to form supported Pd or Rh catalysts and used for the methanol decomposition to synthesis gas. Among the precursors tested, use of Mg–Cr hydrotalcite containing Pd²⁺ resulted in the formation of efficient Pd supported catalysts for the production of synthesis gas by selective decomposition of methanol at low temperature. Although Pd²⁺ cannot well replace the Mg²⁺ site in the hydrotalcite, the Pd supported catalyst (Pd/Mg–Cr) prepared by the solid-phase crystallization method formed highly dispersed Pd metal particles and showed much higher activity than that prepared by the conventional impregnation method. When the precursor was prepared under mild conditions, more fine particles of Pd metal were formed over the catalyst, resulting in high activity. It is likely that the high activity may be due to the highly dispersed and stable Pd metal particles assisted by the role of Cr as the co-catalyst. This revised version was published online in November 2006 with corrections to the Cover Date.     

Reusability, Durability and Treatability of Palladium Catalyst on a Semiconductor Plate: Comparison with Commercially Available Solid-Supported Palladium Catalysts

A palladium catalyst supported on a semiconductor plate underwent the Heck reaction effectively to afford a coupling product. The catalytic plate was easily recovered from the reaction mixture with tweezers and reused several times without any special treatment. Comparison of reusability, durability, and treatability of seven kinds of commercially available solid-supported palladium catalysts and the semiconductor-supported catalyst plate was studied.     

Two cases of Achromobacter xylosoxidans sepsis

Achromobacter xylosoxidans is a gram-negative bacterium whose natural habitat has not been clearly defined. It has been isolated from ear discharge and the large intestine of humans and from various hospital or environmental water sources. Infection with A. xylosoxidans in humans has been documented, and resulting illnesses include meningitis, pneumonia, cholecystitis, peritonitis and urinary tract infection. Bacteremia due to A. xylosoxidans is rare, and little information on treatment is available. Two cases of bacteremia due to A. xylosoxidans in patients with hemapoietic malignancies are reported herein. Case 1 involved a 70-yr. male whose clinical diagnosis was IgA lambda-type plasmacytoma. Case 2 involved 72-yr. male whose clinical diagnosis was acute lymphatic leukemia (L2). Both patients had been catheterized. Neutropenia was noted and the white blood cell counts were 20/microliter in case 1 and 35/microliter in case 2 when A. xylosoxidans was isolated from the blood culture. We suggest that bacteremia due to A. xylosoxidans may have been related to the presence of the catheter and neutropenia.     

X-ray absorption fine structure study on residue bromine in carbons with different degrees of graphitization

The structure of bromine residue compounds was investigated by X-ray absorption fine structure (XAFS) in order to interpret where and how bromine is present in carbons with different degrees of graphitization. The residue compounds can be classified into three groups, as obtained from X-ray absorption near edge structure (XANES) spectra and the values of the intramolecular distance r_Br–Br determined by extended X-ray absorption fine structure (EXAFS). In Group I, prepared from the host carbons heat treated at temperatures higher than 1900 °C, bromine exists in the interlayer space of graphite in the form of Br₂ molecules with interaction of the π electrons of graphite. In Group III, from carbon heat treated at 1000 °C, most of the bromine probably reacts with carbon atoms having a dangling bond or functional groups. For Group II, where the host carbons are heat treated at intermediate temperatures, it is likely that bromine exists in undeveloped defects with a unique electronic state.     

Spark plasma sintering of ZrB<Subscript>2</Subscript>–ZrC powder mixtures synthesized by MA-SHS in air

Mechanical activation-assisted self-propagating high-temperature synthesis (MA-SHS) in air was successfully applied to the synthesis of the powder mixtures of ZrB₂ and ZrC as a precursor of the ZrB₂–ZrC composite. When the powder mixtures of Zr/B/C = 4/2/3–6/10/1 in molar ratio were mechanically activated (MA) by ball milling for 45–60 min and then exposed to air, they self-ignited spontaneously and the self-propagating high-temperature synthesis (SHS) was occurred to form ZrB₂ and ZrC. The ZrB₂–ZrC composites were produced from these MA-SHS powders by spark plasma sintering (SPS) at 1800 °C for 5–10 min and showed the fine and homogeneous microstructure composed of the <5 μm-sized grains. The mechanical properties of the composites evaluated by Vickers indentation method showed the values of Vickers hardness of 13.6–17.8 GPa and fracture toughness of 2.9–5.1 MPa·m^1/2, depending on the molar ratio of ZrB₂/ZrC. Thus, the better microstructure and mechanical properties of the ZrB₂–ZrC composites were obtained from the MA-SHS powder mixtures, compared with those obtained from the MA powder, the mixing powder and the commercial powder mixtures.     

Homogeneous surface coating of bolts, nuts, and screws by barrel-sputtering technique

Our newly developed “barrel-sputtering” technique has been employed for the surface coating of solid substrates with complex shapes such as bolts, nuts, and screws. The entire surface of the iron bolts and nuts including the flank and the root in the thread is homogeneously coated with the Au film. SEM measurements reveals that the surface of the Au film is very smooth. In the SEM measurements of the cross-sectional area, it is found that the Au film possess uniform thickness without any significant defects and/or pits. The Au film coating can also be successfully conducted on polycarbonate bolts and small SUS screws. The results provide evidences that the sputter deposition takes place in “three-dimensionally.”     

Preparation of super-hydrophobic surface on biodegradable polymer by transcribing microscopic pattern of water-repellent leaf

Super-hydrophobic surface has been prepared onto biodegradable polymer by a combination of transcribing microscopic structure of a water-repellent leaf and a chemical treatment. An aroid leaf has been chosen for the preparation of the super-hydrophobic surface since the leaf has concavity microscopic structure, which is easy to handle for a material use. The microscopic pattern was transcribed onto poly(ε-caprolactone) (PCL) sheet by using replica method, then it was further treated by soaking in a mixture of acetone/methanol solution. The resultant PCL having the microscopic concavity pattern showed high water contact angle of 148° and also showed antibacterial property for filamentous fungi.     

Evaluation of the Fatigue Characteristics of Laser-processed Hot Work Tool Steel Based on Reliability

It is reported that laser-processing is effective to repair the heat checks, which are fine shallow cracks on a surfaceof die-casting dies.