An Experimental Study of Fatigue Strength for Adhesively Bonded Tubular Single Lap Joints

In this paper, manufacturing technology of the tubular single lap adhesive joint was studied to obtain reliable and optimal joint quality. In addition, a surface preparation method and a bonding process for the joint were devised. The effect of the adhesive thickness and the adherend roughness on the fatigue strength of the joint was experimentally investigated. From experiments, it has been found that the fatigue strength of the joint increased as the adhesive thickness decreased and the optimal arithmetic surface roughness of the adherends was about 2 μm.     

Preparation and electrical properties of metal sulfides–amidoximated PAN composite film

To improve the electrical conductivity of polyacrylonitrile (PAN) film, metallic sulfides and PAN composite film were prepared by the chelating method. Dense PAN film and porous PAN film were prepared by dry process and wet process, respectively. These PAN films were treated to NH₂OH solution to introduce the amidoxime group coordinated with metallic ion. Cu⁺² and Cd⁺² ions were adsorbed to amidoximated PAN films, the sulfur ion was treated with metal-adsorbed PAN films, and thus CuS—and CdS–PAN composite films were prepared. The adsorptive capacity of amidoximated PAN film for the Cu⁺² ion was independent of the morphology of the PAN film, but the adsorptive capacity of the Cd⁺² ion on amidoximated PAN film was dependent on porosity of the polymer. Adsorptive capacity of amidoximated porous PAN film for Cd⁺² was improved about four times than that of amidoximated dense PAN film. The electrical conductivities of CuS–dense and porous PAN composite film were both 10^?1 S/cm in optimum condition, but because of the difference in adsorptive capacity, the electrical conductivities of CdS–dense and CdS–porous PAN composite films were 10^?9 S/cm and 10^?4 S/cm, respectively. Additionally, because CdS was known as a photoconductive material, the photoconductive properties of CdS–porous PAN composite film were investigated.     

New fatty acid derivatives from <Emphasis Type="Italic">Homaxinella</Emphasis> sp., a marine sponge

Fractionation of the MeOH extract of Homaxinella sp., a marine sponge, led to the isolation of a sodium salt of a new brominated FA (1), two new MG (2 and 4), and a new lysoPC (6). The geometry of the double bonds in 1 and 2 was defined by comparison of the NMR chemical shifts of the allylic carbons, nuclear Overhauser effect spectroscopy correlations of the allylic protons, and coupling constants of the vinylic protons with those reported. Evidence mainly from NMR and MS analyses established the planar structures of the compounds. Compounds 1, 2, 4, and 6 were evaluated for cytotoxicity against a panel of five human solid tumor cell lines. Only compound 1 showed moderate activity.     

Effect of extrusion temperature on elongational flow behavior of PVC melt

The effect of the sample extrusion temperature between 160° and 180°C on the elongational flow properties of a low molecular weight suspension PVC (unplasticized) has been studied with the Rheometrics Extensional Rheometer. The results of both the tensile creep measurements at a constant stress of 24 KPa and the stretching experiment at a constant strain rate of 0.01 sec^?1 indicated the existence of a rheological transition at 185°C marked by the dual valued flow activation energy and also by the temperature dependence of the tensile stress-strain curves. Increasing extrusion temperature increased both the flow activation energy and the extensional viscosity below the transition temperature.     

Fabrication of a gradient refractive index preform using laminar shear mixing

A gradient refractive index rod was successfully prepared by a new fabrication method using laminar shear mixing, and a graded index polymer optical fiber that satisfied IEEE1394b was obtained from the method. To fabricate the gradient refractive index rod, a liquid monomer mixture with a relatively low refractive index was placed in a prepared cylindrical glass reactor and a transparent polymer rod with a higher refractive index was introduced at the center of the reactor. The reactor and the polymer rod were then rotated concurrently with a small rotating speed difference to generate a Couette flow in the liquid phase. The centrifugal force generated by rotation and the polymer diffusion into the liquid monomer mixture developed a graded concentration profile in a radial direction. The Couette flow could reduce the concentration fluctuation in a tangential direction. In addition, the graded index profile could be controlled by the copolymer composition of the rod and its diameter. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1100–1104, 2005     

Biodegradability of cellulose fabrics

Biodegradability of cellulose fabrics was evaluated by use of a soil burial test, an activated sewage sludge test, and an enzyme hydrolysis. Surface changes after biodegradation were observed by optical microscopy. From X‐ray diffraction analysis (XRD), changes in the crystallinities and the internal structures as a result of degradation were also investigated. It was shown that biodegradability decreased in the following order: rayon > cotton ? acetate. Rayon fibers, which have a low crystallinity and a low degree of orientation, showed the highest biodegradability in most cases. However, in spite of its low crystallinity, acetate fibers exhibited very low biodegradability, probably because of the presence of hydrophobic groups in its structure. On the other hand, linen showed an inconsistent behavior in that it had the highest biodegradability in the soil burial test, but a lower biodegradability than that of cotton in the activated sewage sludge test. XRD analysis revealed that there was a slight increase in the crystallinity of linen, cotton, and rayon fabrics at the initial stage, but a continuous decrease thereafter. From the correlation analysis, it was revealed that the biodegradability of cellulose fabrics was closely related to the moisture regain of the fibers, which reflects the hydrophilicity and internal structure of the fibers at the same time. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 248–253, 2004     

Effect of coke orientation on the electrochemical properties of lithium-ion battery anode

Journal of Applied Electrochemistry - In this study, Needle and Regular coke, which has different crystalline and orientation characteristics, were graphitized, and the effect of crystal changes on...     

Gate location design in injection molding of an automobile junction box with integral hinges

Polymers such as polypropylene or polyethylene offer a unique feature of producing an integral or living hinge for automobiles, which can flex over a million times without causing a failure. However, due to increased fluidity resistance at hinges during molding, several defects such as short shot or premature failure can occur with the improper selection of gate locations. In this paper, a design guideline was induced by investigating resin flow patterns depending on several gate positions obtained by numerical analyses of a simple strip with a hinge. The analyses of the simple strip part showed that the resin at the hinge did not flow until the other side of the strip was filled. Once the resin at the hinge did not flow for a long time enough to be solidified, defects such as short shots or hesitation marks formed. For a practical application of the design guideline determined, four gate systems for an automobile junction box were designed. It was found that the properly determined gate location leads to better resin flow and shorter hesitation time. Finally, injection molding tryouts using a mold that was designed by one of the proposed gate systems were conducted. The experiments showed that hinges without defects could be produced by using the designed gate location to assure the induced design guideline to be reasonable.     

Effects of morphologies of (Cd+Te) powders on the properties of sintered CdS/CdTe solar cells

Polycrystalline CdS/CdTe solar cells have been prepared by coating and sintering a CdS slurry and a (Cd+Te) slurry. CdS layers were first formed on borosilicate glass substrates at 600°C in nitrogen and then CdTe layers were formed on the sintered CdS layers at 625°C in nitrogen. The (Cd+Te) slurry contained (Cd+Te) powders mixed in a ball mill for 12–220 h instead of more expensive CdTe powders. The shape of cadmium particles changed from spherical to plate-like and the diameter of the plate-shaped particles became smaller as the ball-milling time increased. In addition, a compound CdTe started to form during a long milling time. The sintered CdTe layers were more compact as the diameter of plate-shaped cadmium particles decreased. However, cracks developed in the sintered CdTe layer when the diameter was small ( 2 m). The efficiency of sintered CdS/CdTe solar cells increased with decreasing particle diameter and then decreased with further decrease in particle diameter. The highest efficiency of 12.1% was achieved using a mixture of (Cd+Te) powders which had plate-shaped cadmium particles with a diameter of 5 m. The results suggest that high-efficiency sintered CdS/CdTe solar cells can be fabricated by using CdTe slurry from the mixture of (Cd+Te) powders with an inexpensive ball-milling process.