Computer modeling of the continuous annealing furnace

A computer program to calculate the strip temperature heated in the continuous annealing furnace was developed, using the zone method for radiative heat transfer analysis with the measured gas temperature in the furnace. Using theF _E Operator, the present study considered the effects of soot and transient species, in addition to the H₂O−CO₂ gas mixture on the gas radiative heat transfer. The predicted strip temperature distribution forF _E=1.05 represented well the measured data. The maximum difference in the heat flux transfered to the strip from the combustion gas forF _E=1.0 (without soot and transient species gas radiation) and 1.05 (with soot and transient species gas radiation) was about 15%. The present study also investigated the effects of line speed and thickness variations on the strip temperature, establishing the bases for the on-line computer model.     

Double melting behavior of cyclic tris(ethylene terephthalate)

Summary Cyclic tris(ethylene terephthalate) (CTET) was separated from oligomeric extract of poly(ethylene terephthalate) by the conventional solvent separation method. The structure of CTET was characterized by differential scanning calorimetry, X-ray diffraction, and scanning electron microscopy. It is shown that the double melting behavior of meltcrystallized CTET is attributed to the morphological change created by heat-treatment. The effect of the morphological change on the crystal structure of CTET was also examined.     

Feature selection techniques and comparative studies for large-scale manufacturing processes

In order to efficiently and effectively control an overall process in the process industry, a few important parameters should be identified from high-dimensional, non-linear, and correlated data. Feature selection techniques can be employed to extract a subset of process parameters relevant to product quality. The performance of these techniques depends on the precision of the prediction model formulated to quantify the relationship between the process parameters and the quality characteristics. Although the neural network-based partial least squares (NNPLS) method has been proven to be effective in prediction models for the aforementioned industrial process data, feature selection techniques appropriate for NNPLS models have yet to appear. Here, several techniques for scoring the relevance of process parameters to product quality are proposed and validated by applying three datasets. These experiments show that the proposed techniques can discriminate relevant process parameters from irrelevant ones.     

Effects of potential and heat treatment on phase transition of alumina dielectric layer

The characteristics and growth behaviors of alumina dielectric layer formed by anodic oxidation were investigated. The aluminum oxide layer anodized at 400 V was predominantly amorphous alumina, but at the applied potentials more than 500 V, amorphous and crystalline γ-alumina were existed in anodic oxide layer and the ratio of γ-alumina increased with the increasing applied potential. During the heat treatment at 600^°C or higher temperature, amorphous alumina layer was transformed into the crystalline γ-alumina. The phase transition of anodic amorphous alumina into crystalline depends on anodic applied potentials and heat-treatment temperatures.     

Isothermal crystallization behavior of hybrid biocomposite consisting of regenerated cellulose fiber,clay, and poly(lactic acid)

Quantitative analysis of isothermal crystallization kinetics of PLA/clay nanocomposite and PLA/clay/regenerated cellulose fiber (RCF) hybrid composite has been conducted. The crystallization rate constant (k) according to Avrami equation was higher in PLA/clay nanocomposite than in PLA/clay/RCF hybrid composite at the same crystallization temperature. The equilibrium melting temperature obtained by Hoffman–Weeks equation was almost same in both composites, whereas stability parameter was greater in hybrid composite than in nanocomposite. Activation energy of hybrid composite for crystallization was larger than that of nanocomposite. The value of nucleation parameter (K_g) and surface free energy (s_e) of hybrid composite were larger than nanocomposite, indicating that hybrid composite has a less folding regularity than nanocomposite. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

New approach to enhance adhesions between carbon nanotube emitters and substrate by the combination of electrophoresis and successive electroplating

Complementary electroplating combined with electrophoresis enhanced the field emission characteristics of emitters by improving the adhesions between CNT emitters and substrate. The emitting current of the CNT emitters prepared by our combined method increased nine times higher than that of CNT emitters prepared by electrophoresis only, since electroplating improved the adhesion of CNT emitters. During the life-time measurement for 10 h, the emitting current of CNT emitters fabricated by electrophoresis only was drastically decreased to 13% of the initial current, while that prepared by the combination of electrophoresis and successive electroplating decreased to 64% of the initial current. We suggest that our method is a promising approach for the efficient fabrication of reliable CNT emitters.     

Effects of tube rupture modeling and the parameters on the analysis of multiple steam generator tube rupture event progression in APR1400

A multiple steam generator tube rupture (MSGTR) event in APR1400 has been investigated using the best estimate thermal hydraulic system code, MARS1.4. The effects of the parameters such as the number of ruptured tubes, rupture location, affected steam generator on the analysis of the MSGTR event in APR1400 are examined. In particular, tube rupture modeling methods, single tube modeling (STM) and double tube modeling (DTM), are compared. The APR1400 is found to have the capability of allowing more than 30 min to operators for the MSGTR event of five tubes. The effects of rupture location on the MSSV lift time is not significant in the case of STM, but the MSSV lift time for tube-top rupture is found to be 25.3% larger than that for rupture at the hot-leg side tube sheet in the case of DTM. The MSSV lift time for the cases that both steam generators are affected (4C5x, 4C23x) are found to be larger than that of the single steam generator cases (4A5x, 4B5x) due to a bifurcation of the primary leak flow. The discharge coefficient of Cd is found to affect the MSSV lift time only for a smaller value of 0.5. It is found that the most dominant parameter governing the MSSV lift time is the leak flow rate. Whether any modeling method is used, it gives the similar MSSV lift time if the leak flow rate is close, except in the case where both steam generators are affected. Therefore, the system performance and the MSSV lift time of the APR1400 are strongly dependent on the break flow model used in the best estimate system code.     

Capacitor coupled converter (C3) for high power DCconversion

The bang-bang controlled capacitor coupled converter (C³) is described in this paper. Due to the converter's inherent commutating property, the C³ can accommodate thyristors as well as high-power gate turn-off switches, due to zero-current switching transitions. The zero-current switching is achieved at no current stress increase, therefore, the topology is considered appropriate for high-power processing. DC and small signal AC models are derived for the bang-bang controlled C³, a design procedure is proposed, and simulation results are discussed. Finally, oscillograms from a proof of principle prototype circuit are presented