Design and manufacturing of JT-60SA vacuum vessel

JT-60 is planned to be upgraded to JT-60SA tokamak machine with fully superconducting coils, which is a project of the JA-EU satellite tokamak program under both Broader Approach program and Japanese domestic program. The JT-60SA vacuum vessel (VV) has a D-shape poloidal cross section and a toroidal configuration with 10° facet segmented in toroidal direction. The material of the VV is 316L stainless steel with low cobalt content of <0.05 wt%. A double wall structure is adopted for the VV to ensure high rigidity and high toroidal one-turn resistance simultaneously.Fundamental welding R&D and a trial manufacturing of the 20° upper half of the VV have been performed to study the manufacturing procedure. After the confirmation of the quality of the mock-up, manufacturing of the actual VV started in November 2009.     

Microstructural analysis of the stir zone of Al alloy produced by friction stir spot welding

The present study applied friction spot joining (FSJ), which was recently developed as a lap joining technique of Al alloys, to two sheets of Al alloy 6061, 1 mm in thickness, and then examined the microstructural feature in the weld. The weld had the nugget-shaped stir zone around the exit hole of the probe, and the stir zone exhibited the equiaxed grain structure having finer grain size than that of the base material. The crystallographic texture analysis using electron backscattered diffraction method suggested that the material movement occurred along the rotating direction of the welding tool in the wide region including the stir zone. In the periphery of the nugget-shaped stir zone, which was characterized as the region having the finer grain size than that of the stir zone interior, any inclusions and precipitates were not found in the SEM scale. The weld was softened around the weld centre. The softening could be explained by dissolution and/or growth of the strengthening precipitates due to thermal cycle of FSJ.     

Proposal for a benchmark model of a laminated iron core and a large‐scale and highly accurate magnetic analysis

This paper describes a benchmark model proposed for the clarification of the characteristic of various methods for modeling the laminated iron core. In order to obtain a reference solution of the benchmark model, a large‐scale nonlinear magnetostatic field analysis with a mesh fine enough to represent the microscopic structure of the laminated iron core is carried out by using the hybrid finite element–boundary element (FE‐BE) method combined with the fast multipole method (FMM) based on diagonal forms for translation operators. The computational costs and accuracy of two kinds of homogenization methods are discussed, comparing them with the reference solution. As a consequence, it is verified that the homogenization methods can analyze magnetic fields in laminated iron core within acceptable computational costs. © 2009 Wiley Periodicals, Inc. Electr Eng Jpn, 170(1): 26–35, 2010; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20809     

A new method for estimating initial rotor phase of self‐excited hybrid‐field synchronous motors

This paper proposes a new method for properly estimating the rotor initial phase (i.e., the position) of the newly emerging self‐excited hybrid‐field synchronous motors (SelE‐HFSMs), which have the rotor held by both a permanent magnet and a diode‐shorted held winding. The proposed method injects a spatially rotating high‐frequency voltage and detects the rotor phase directly by evaluating the norm of the associated current. The method is very simple, but has a high degree of usability. 2010 Wiley Periodicals, Inc. Electr Eng Jpn, 173(3): 49–58, 2010; Published online in Wiley InterScience ( www.interscience. wiley.com ). DOI 10.1002/eej.21027     

Characteristics of plasma produced by MHD technology and its application to propulsion systems

This paper analyzes plasma characteristics for the newly proposed concept of a closed-loop MHD power generation combined cycle system, which is used as a pulse-driven MHD accelerator to accelerate plasma to high velocity, with a nuclear plant. In this paper, since the final goal is for the space propulsion system applications, the performance of a MHD acceleration system is also analyzed by the Q1D analysis program. Results reveal that the radial velocity with the MHD effect is accelerated rapidly at the channel exit, with a calculated maximum velocity of about 4700 m/s. Consequently, specific impulse approximately 480 s and thrust of about 6550 N are estimated. The static gas temperature is evaluated at less than 600 K, while the value of about 1800 K is calculated for the stagnation gas temperature in the MHD channel.     

“Disturbance observers in D‐module” for sensorless drive of synchronous motors—new phase estimation with zero phase lag

This paper proposes two new “disturbance observers in the D‐module” for sensorless drive of synchronous motors including permanent‐magnet synchronous motors and synchronous reluctance motors. The disturbance filter for the observers can estimate speed‐varying rotor phase (in other words, rotor position) with zero phase lag. It is constructed by means of “the filter in the D‐module,” which has the following desired characteristics for variable sensorless drive: (1) it makes distinction between positive and negative frequencies of two‐phase signals; (2) it can allow processing of the signals based on frequency polarities; (3) it can also change dynamically its center frequency of bandpass filtering according to rotor speed estimates; (4) its passband and transition can be designed independently; and (5) it can be easily realized. The new disturbance observers also have a generality such that they contain the recently proposed disturbance observer as a special case. © 2009 Wiley Periodicals, Inc. Electr Eng Jpn, 167(3): 63–70, 2009; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20602     

Investigation of electron trapping behavior in n-channel organic thin-film transistors with ultrathin polymer passivation on SiO2 gate insulator

Electron trapping behavior at the interface between N,N′-ditridecyl-3,4,9,10-perylene tetracarboxylic diimide (PTCDI-C13) film and thermal SiO₂ was investigated by utilizing ultrathin poly(methyl methacrylate) (PMMA) gate passivation layers. From the capacitance–voltage analysis for the PTCDI-C13/PMMA/SiO₂ interface, it is found that the electron tunneling appeared with PMMA thinner than 0.8 nm, and that the thickness of the gate passivation layer should be at least 1 nm for preventing injection-type hysteresis in the capacitance–voltage curve. The effective electron mobility of organic thin-film transistors (OTFTs) based on PTCDI-C13 with SiO₂ gate insulator was increased by suppressing shallow-level interface traps on SiO₂ with the PMMA layer, which can be partially accounted for by the multiple trap and release model. In this work, the thickness and the density of the PMMA layers were precisely controlled with a simple spin-coating process. Even 1.3-nm thick PMMA layer caused the improvements of the electron mobility and the air stability of the n-channel conduction.     

Molecular dynamics simulation of 〈<Emphasis Type="Bold">c</Emphasis>+<Emphasis Type="Bold">a</Emphasis>〉 dislocation core structure in hexagonal-close-packed metals

The core structures of 〈c+a〉 dislocations in hexagonal-close-packed (hcp) metals have been investigated by molecular dynamics (MD) simulation using a Lennard-Jones-type pair potential. The 〈c + a〉 edge dislocation has two types of core at 0 K; one is a perfect dislocation (type A), and the other has two 1/2 〈c+a〉 partials (type B). Type A transforms to type B by abruptly increasing temperature from 0 K to 293 K, while type B is stable in temperature range from 0 K to 293 K. In contrast, type A extends parallel to (0001) at 30 K, and this extended core is still stable at 293 K. These results suggest that the 〈c+a〉 edge dislocation glides on the {11 2} as two 1/2 〈c+a〉 partial dislocations and becomes sessile due to changes of the core structure. The 〈c+a〉 screw dislocation spreads over two {10 1} planes at 0 K. The core transforms into a unsymmetrical structure at 293 K, which is spread over {11 2} and {10 1}, and core spreading occurs parallel to {11 2} at 1000 K. A critical strain to move screw dislocations depends on the sense of shear strain. The dependence of the yield stress on the shear direction can be explained in terms of these core structures. This article is based on a presentation made in the symposium entitled “Defect Properties and Mechanical Behavior of HCP Metals and Alloys” at the TMS Annual Meeting, February 11–15, 2001, in New Orleans, Louisiana, under the auspices of the following ASM committees: Materials Science Critical Technology Sector, Structural Materials Division, Electronic, Magnetic & Photonic Materials Division, Chemistry & Physics of Materials Committee, Joint Nuclear Materials Committee, and Titanium Committee.     

Bending property and phase transformation of Ti–Ni–Cu alloy dental castings for orthodontic application

Bending property of Ti–Ni–Cu alloy castings was investigated in a three-point bending test for orthodontic application in relation to the phase transformation. The compositions of the alloys were Ti–50.8Ni and Ti–40.8Ni–10.0Cu (mol %), and four cross-sectional shapes of the specimens were selected. Heat treatment was performed at 713, 753 or 793 K for 1.8 ks. The bending load changed by the cross-sectional size and shape mainly because of the difference in the moment of inertia of area, but the load–deflection relation did not differ proportionally in the unloading process. The difference between the load values in the loading and the unloading processes was relatively small for Ti–Ni–Cu alloy. With respect to the residual deflection, there was no significant difference between Ti–Ni and Ti–Ni–Cu alloys with the same treatment condition. The load values in the loading and the unloading processes decreased by each heat treatment for Ti–Ni alloy; however, the decrease in the load values for Ti–Ni–Cu alloy was not distinct. It is proved that Ti–Ni–Cu alloy castings produce effective orthodontic force as well as stable low residual deflection, which is likely to be caused by the high and sharp thermal peaks during phase transformation.     

Catalytic C-h/olefin coupling

The cleavage and addition of ortho C-H bonds in various aromatic compounds such as ketones, esters, imines, imidates, nitrile, and aldehydes to olefins and acetlylenes can be achieved catalytically with the aid of ruthenium catalysts. The reaction is generally highly efficient and useful in synthetic methods. The coordination to the metal center by a heteroatom in directing groups such as carbonyl and imino groups is the key. The reductive elimination to form a C-C bond is the rate-determining step.