A New Nonmetallic Inclusion Rating Method by Positive Use of Hydrogen Embrittlement Phenomenon

A new inclusions rating method using hydrogen embrittlement of a tensile test specimen is proposed. This method is essentially based on the statistics of extremes for inclusion rating where the maximum inclusion size is determined by simple tensile testing of a hydrogen-precharged (H-precharged) specimen. Tensile tests were conducted using two bearing steels (SAE52100 HV 346, HV 447, HV 559, HV 611, HV 678 and ASTM-A485-1 HV 706, HV 715) and one spring steel (SAE5160, HV 651). Fatigue tests were conducted using SAE52100 bearing steel (HV 682). All H-precharged tensile specimens (SAE52100, ASTM-A485-1 and SAE5160) were fractured from internal inclusions except the SAE52100 tensile specimens with a Vickers hardness of HV 346. It was confirmed that the distribution of extreme values of inclusion sizes obtained by SAE52100 tensile testing with H-precharged specimens coincided with those obtained by SAE52100 fatigue testing. From these results, it is presumed that the inclusion rating method by fatigue testing can be replaced by simple tensile testing with H-precharged specimens. The proposed method is more convenient and reliable than other existing inclusion rating methods, i.e., fatigue testing and optical microscopy. The proposed method can be applied to specimens with a Vickers hardness of higher than HV 447.     

To develop a quantitative method for predicting shrinkage porosity in squeeze casting

In order to secure high strength and high elongation of suspension parts, it is critical to predict shrinkage porosity quantitatively. A new simulation method for quantitative predic'don of shrinkage porosity when replenishing molten metal has been proposed for squeeze casting process. To examine the accuracy of the calculation model, the proposed method was applied to a plate model.     

Quantum-Mechanical Properties of Protons in Solid Molecular Hydrogen at Megabar Pressures

Quantum distributions of protons in three high-pressure phases of solid molecular hydrogen are investigated by the first-principles path integral molecular dynamics (FP-PIMD) method, in which interatomic forces are calculated precisely based on the density functional theory. The distributions have entirely different symmetries from those predicted by conventional simulation with classical treatment of protons. Especially in phase II, we found that molecular rotation is hindered by quantum fluctuation of protons, having a strong resemblance to a quantum distribution of impurity muonium in crystalline silicon. The mechanism of this “quantum localization” is clarified by a detailed study of the potential energy surface for the molecular rotation.     

Fabrication of 0.95Sn−0.05Au solder micro-bumps for flip-chip bonding

This letter describes the successful fabrication of a 0.95Sn−0.05Au solder microbump on a compound semiconductor wafer by reflowing of multi-layer metal film. Since the inherent interdiffusion in Au−Sn phases results in the alloying of multi-layer films, the composition of micro-bump is well controlled by the thickness of constituent metal films. The micro-bumps melt at about 220 C, which is close to the lowest eutectic temperature in a Au−Sn system. Solder bonding using 0.95Sn−0.05Au micro-bump is a very useful technique for the flipchip bonding of compound semiconductor devices.     

Study on dominant mechanism of high-cycle fatigue life in 6061-T6 aluminum alloy through microanalyses of microstructurally small cracks

The mechanism controlling the fatigue life of a precipitation-hardened Al–Mg–Si alloy (6061-T6) at a high-cycle fatigue (HCF) regime of over 10⁷ cycles was investigated in detail. It was found that over 90% of the total fatigue life was occupied by the growth process of a microstructurally small crack at relatively low stress amplitude. The small crack was often found to be arrested and halted for a long period (more than 10⁶ cycles) before it began to grow again, which resulted in a significantly slow growth process. The small crack was then analyzed not only by the conventional fractography but also by the cross-sectional observation of the crack tip region using a focused ion beam and transmission electron microscopy. These observations, supplemented also by a grain orientation analysis using electron backscattered diffraction, explicitly revealed the following points: (i) the small crack growth observed on the specimen surface is primarily related to facet-type cracking that occurs exclusively at the specimen surface; (ii) the growth direction of the small crack has strong anisotropy (i.e. surface-induced growth); (iii) the facet-type cracking is related to the formation of persistent fine slip bands that accompany no structural change of the matrix. On the basis of these results, the micromechanism of small crack growth and its relation to the concept of fatigue limit at the HCF regime is discussed in detail.     

Development of a new sensorless vector‐controlled and transmissionless electric vehicle using a permanent‐magnet synchronous motor

One of the most important technologies for electric vehicles (EVs) will be drive control technology for the main motor. It is desired that the drive control technology have the following characteristics. (1) It does not require a position/speed sensor for controlling motor drive, which has been mounted on the rotor shaft. (2) It has vector controls that can produce torque quickly, efficiently, and/or precisely. (3) It has wide driving‐range and allows developing EVs with no variable transmission. This paper proposes new drive control technologies for such EVs using a permanent‐magnet synchronous motor as a main motor, and verifies its usefulness through development of an actual EV that can drive on public roads. © 2008 Wiley Periodicals, Inc. Electr Eng Jpn, 165(3): 83–94, 2008; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20459     

Oxidative Stress and Its Significant Roles in Neurodegenerative Diseases and Cancer

Reactive oxygen and nitrogen species have been implicated in diverse pathophysiological conditions, including inflammation, neurodegenerative diseases and cancer. Accumulating evidence indicates that oxidative damage to biomolecules including lipids, proteins and DNA, contributes to these diseases. Previous studies suggest roles of lipid peroxidation and oxysterols in the development of neurodegenerative diseases and inflammation-related cancer. Our recent studies identifying and characterizing carbonylated proteins reveal oxidative damage to heat shock proteins in neurodegenerative disease models and inflammation-related cancer, suggesting dysfunction in their antioxidative properties. In neurodegenerative diseases, DNA damage may not only play a role in the induction of apoptosis, but also may inhibit cellular division via telomere shortening. Immunohistochemical analyses showed co-localization of oxidative/nitrative DNA lesions and stemness markers in the cells of inflammation-related cancers. Here, we review oxidative stress and its significant roles in neurodegenerative diseases and cancer.     

Hydrostatic Pressure Influences HIF-2 Alpha Expression in Chondrocytes

Hypoxia-inducible factor (HIF)-2α is considered to play a major role in the progression of osteoarthritis. Recently, it was reported that pressure amplitude influences HIF-2α expression in murine endothelial cells. We examined whether hydrostatic pressure is involved in expression of HIF-2α in articular chondrocytes. Chondrocytes were cultured and stimulated by inflammation or hydrostatic pressure of 0, 5, 10, or 50 MPa. After stimulation, heat shock protein (HSP) 70, HIF-2α, nuclear factor kappa B (NF-κB), matrix metalloproteinase (MMP)-13, MMP-3, and vascular endothelial growth factor (VEGF) gene expression were evaluated. The levels of all gene expression were increased by inflammatory stress. When chondrocytes were exposed to a hydrostatic pressure of 5 MPa, HIF-2α, MMP-13, and MMP-3 gene expression increased significantly although those of HSP70 and NF-κB were not significantly different from the control group. In contrast, HIF-2α gene expression did not increase under a hydrostatic pressure of 50 MPa although HSP70 and NF-κB expression increased significantly compared to control. We considered that hydrostatic pressure of 5 MPa could regulate HIF-2α independent of NF-κB, because the level of HIF-2α gene expression increased significantly without upregulation of NF-κB expression at 5 MPa. Hydrostatic pressure may influence cartilage degeneration, inducing MMP-13 and MMP-3 expression through HIF-2α.     

In situ preparation of nano ZnO/hyperbranched polyimide hybrid film and their optical properties

Novel hybrid films of fluorinated hyperbranched polyimide (HBPI) and zinc oxide (ZnO) were prepared via the in situ sol-gel polymerization technique, in which mono-ethanolamine (MEA) was used as the coupling agent between the termini of HBPI and the precursor of ZnO. The hybrid films were characterized by transmission electron microscopy (TEM), Fourier transform infrared (FT-IR) absorption, ultraviolet-visible (UV-vis) absorption, and fluorescent excitation/emission spectroscopy. The films, which originated from the colourless fluorinated HBPI structure and homogeneously dispersed ZnO nanoparticles, exhibited good optical transparency. Furthermore, two kinds of model compounds with and without ZnO and a HBPI film blended with ZnO microparticles were prepared to clarify the fluorescence mechanism in the pristine HBPI and in situ hybrid films. Efficient energy transfer from the ZnO nanoparticles to the aromatic HBPI main chains was observed in the in situ hybrid films, whereas energy transfer occurred only from the locally excited (LE) states to the charge-transfer (CT) state in the HBPI film. These facts demonstrate that the peripheral termini of HBPI are covalently bonded to ZnO particles via the MEA function, which operates as an effective pathway for energy transfer to give intense fluorescent emission.