High temperature corrosion behavior of Ni-based alloys

The high temperature corrosion behavior of N07263, N06600, and N06625 in LiCl-Li₂O molten salt was investigated at temperatures ranging from 650 to 850 °C in a glove box. The high temperature corrosion behavior was observed using measurements of the oxide morphology and thickness, the extent of internal corrosion, and the compositional changes in the scale and in the substrate. Corrosion tests were performed, and these demonstrated that the main corrosion products were Fe(Ni,Co)₃, FeNi₃, and LiCrO₂. The internal corrosion of N07263 was localized, while that of N06600 maintained intergranular corrosion throughout the test temperature range. N06625 exhibited uniform intergranular corrosion behaviors at low and high temperatures. N07263 exhibited superior corrosion resistance, as evidenced by its corrosion layer which was more continuous, dense, and adherent when compared with those of N06600 and N06625.     

Si对MCrAlY涂层微观结构及性能的影响

本文制备了Si含量分别为0,2%及5%的CoCrAlSiY合金涂层,研究了Si元素的添加对合金粉末及涂层的组织、结构及性能的影响,初步探讨了Si元素对涂层高温性能的作用机理。研究结果表明：Si元素主要分布在涂层的β相中,通过影响β相的含量和分布对涂层的高温性能产生影响,Si推进了合金由内氧化向外氧化发生的过程,促进了保护性氧化膜的形成,但Si含量过高,会引起氧化膜的PBR值增加,氧化膜的应力变大,不利于涂层高温抗热震性能的提高。     

Tailored blank design and prediction of weld line movement using the backward tracing scheme of finite element method

To achieve weight and cost reductions in component manufacturing, tailored blank is introduced for forming automotive structural skin components. In order to obtain successful application of tailored blanks without necessarily trimming after the forming process, it is critical to design an initial welded blank and to predict the weld line movement, which is usually determined by intuition and experience with the trial-and-error approach. A systematic approach method of the backward tracing scheme, which is confirmed by experiment, is extended to design the initial tailored blank for net-shape production in this study. The optimised tailored blank by the backward tracing scheme appears to be successful in obtaining a net-shape stamping product. This blank also improves the forming condition during stamping process. All simulation results show that the backward tracing scheme can be applied to more general blank design.     

Development of Polymer Network of Phenolic and Epoxies Resins Mixed with Linseed Oil: Pilot Study

Epoxy resin was mixed with phenolic resins in different percentages by weight. Composite 40/60 means the proportion by weight of epoxy resin is 40%. It was found that only composites 50/50 and 40/60 could be cured in ambient conditions. Dynamic mechanical analysis showed that only these two composites form interpenetrating polymer network. The addition of linseed oil to the two resins results also in the formation of interpenetrating network irrespective of proportion by weight of the resins; the mechanical properties will only be better when the percentage by weight of epoxy resin is higher; the aim of reducing cost and at the same time maintaining the mechanical properties cannot be fully achieved because epoxy resin is much more expensive than its counterpart.     

Measurement of excess enthalpies using a high-pressure flow microcalorimeter and determination of binary interaction parameters for thermodynamic models

While an equation of state (EOS) plays a critical role in estimating thermodynamic properties, employing it in the determination of binary interaction parameters is extremely important. In general, these parameters can be determined from phase equilibrium data. However, data collection from experiments is a time-consuming and tedious process. In this study, after measuring the excess enthalpies of binary systems containing CO₂ by high-pressure flow isothermal microcalorimetry (IMC), we determined the EOS binary interaction parameters, specifically, the Peng-Robinson EOS binary interaction parameters. These binary interaction parameters obtained by IMC were compared with those obtained by vapor-liquid equilibrium (VLE) experiments. Hence, high-pressure flow IMC appears to be an effective method for the determination of interaction parameters that are used in the estimation of thermodynamic properties. Further, the Flory-Huggins interaction parameters of a binary mixture CO₂ containing with various mole compositions were also estimated by employing high-pressure IMC.     

Synthesis and properties of water soluble single‐walled carbon nanotube graft ionic polyacetylene nanocomposites

Water‐soluble single‐walled carbon nanotube‐polyacetylene [SWNT‐PA, SWNT‐P(2EPy‐MeTf)] nanocomposites have been synthesized by using the surface initiated “grafting‐from” method. The FT‐IR spectra confirmed the formation of an amide bond between the functionalized SWNTs and the initiator, 4‐(2‐Aminoethyl) pyridine, to polymerize N‐Methyl‐2‐ethynlypyridinium triflate (2EPy‐MeTf). UV‐vis spectroscopy indicated that the degree of polymerization of P(2EPy‐MeTf) in the SWNT‐polyacetylene composites is 15, based on the Lewis‐Calvin equation. The SWNT‐polyacetylene composites have been characterized by TGA, AFM, and TEM. From TGA analysis, the loading of SWNTs in the SWNT grafted ionic polyacetylenes is estimated to be 22%. AFM and TEM images clearly showed that the nanotube is wrapped with the PA. The SWNT‐polyacetylene composites displayed high water solubility (8 mg/ml). The room temperature electrical conductivity of the doped SWNT‐polyacetylene composites was found to be in the range of 10⁻³ to 10⁻⁴ S/cm, an order of magnitude of increase over neat P(2EPy‐MeTf) and a two order of magnitude increase over Dendrimer‐polyacetylen composites. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Effect of reduction conditions on electrocatalytic activity of a ternary PtNiCr/C catalyst for methanol electro-oxidation

The effect of reduction conditions on a Pt₂₈Ni₃₆Cr₃₆/C catalyst was investigated by using two different reduction methods: hydrogen reduction and NaBH₄ reduction. In hydrogen reduced catalysts, dissolution of metallic Ni and Cr was observed during cyclic voltammetry (CV) tests, and a larger amount of Ni and Cr was dissolved when reduced at higher temperatures. For methanol electro-oxidation, the highest specific current density of 1.70 A m⁻² at 600 s of the chronoamperometry tests was observed in the catalyst reduced at 300 °C, which was ∼24 times that of a Pt/C catalyst (0.0685 A m⁻²). In NaBH₄ reduced catalysts, formation of an amorphous phase and a more Pt-rich surface was observed in X-ray diffraction and CV results, respectively, with increasing amounts of NaBH₄. When reduced by 50 times of the stoichiometric amount of NaBH₄, the PtNiCr/C catalyst (PtNiCr-50t) showed a current density of 34.1 A g_{noble metal}⁻¹, which was 81% higher than the 18.8 A g_{noble metal}⁻¹ value of a PtRu/C catalyst at 600 s of the chronoamperometry tests. After 13 h of chronoamperometry testing, the activity of the PtNiCr-50t (15.0 A g_{noble metal}⁻¹) was 110% higher than the PtRu/C catalyst (7.15 A g_{noble metal}⁻¹). The PtNiCr/C catalyst shows promise as a Ru-free methanol oxidation catalyst.     

Effect of number of walls on plasmon behavior in carbon nanotubes

We investigate the physical parameters controlling the low-energy screening in carbon nanotubes via electron energy loss spectroscopy and inelastic X-ray scattering. Two plasmon-like features are observed, one near 9 eV (the so-called π plasmon) and one near 20 eV (the so-called π + σ plasmon). At large nanotube diameters, the π + σ plasmon energies are found to depend on the number of walls and not on the radius or chiral vector. The observed shift with number of walls indicates a change in the strength of the screening and in the effective interaction at inter-atomic distances; thus this result suggests a mechanism for tuning the properties of nanotubes.     

Anchoring of Chiral Manganese(III) Salen Complex onto Organo Clay and Porous Clay Heterostructure and Catalytic Activity in Alkene Epoxidation

The chiral Mn(III) salen complex (C1) was immobilised onto a natural clay (BEN) and a porous clay heterostructure (PCH) functionalised with 3-aminopropyltriethoxysilane (APTES). FTIR, XPS and Mn chemical analysis confirm the C1 anchorage in both materials, but with higher efficiency in BEN_APTES clay. The catalytic activity of C1@BEN_APTES and C1@PCH_APTES, was assessed in the epoxidation of styrene (sty) and ∝-methylstyrene (∝-Mesty) using NaOCl and m-chloroperoxybenzoic acid (m-CPBA)/N-methylmorpholine-N-oxide (NMO). Both materials behave as moderate catalysts, show high epoxide selectivity but low enantiomeric excesses. In the case of sty epoxidation with m-CBPA/NMO the C1@PCH_APTES catalyst showed the highest catalytic activity, whereas in ∝-Mesty epoxidation, the C1@PCH_APTES catalyst, although leading to lower substrate conversion than the BEN analogue, presented the lowest complex leaching. In all cases, the oxidant NaOCl had some destructive effect in the hybrid catalysts, highlighting the importance of a careful choice of catalyst and oxidant system.     

3-D micro-ceramic components from hydrothermally processed carbon nanotube–boehmite powders by electrophoretic deposition

Boehmite/multi-wall carbon nanotube (MWCNT) composite powders were prepared by hydrothermal processing. Starting chemical of aluminum acetate powders (2Al(OH)(C₂H₃O₂)₂) and MWCNTs were mixed for the formation of stoichiometric boehmite powders in an attempt to synthesize MWCNT-reinforced boehmite nano-powders via hydrothermal synthesis at 200 °C for 2 h. Kinetically stable suspensions of MWCNT–boehmite composite powders were prepared and subsequently electrophoretic deposition (EPD) was applied to obtain complex shape products in the form of micro-gears. It is shown that the EPD technique is a powerful tool to manufacture small components in a short time. Detail TEM observations also indicated that hydrothermal processing provides an ideal environment to obtain homogeneous mixtures of MWCNT–boehmite powders due to effective surface functionalization of MWCNTs under hydrothermal conditions.