CMOS integrated elliptic diaphragm capacitive pressure sensor in SiGe MEMS

A novel CMOS integrated Micro-Electro-Mechanical capacitive pressure sensor in SiGe MEMS (Silicon Germanium Micro-Electro-Mechanical System) process is designed and analyzed. Excellent mechanical stress–strain behavior of Polycrystalline Silicon Germanium (Poly-SiGe) is utilized effectively in this MEMS design to characterize the structure of the pressure sensor diaphragm element. The edge clamped elliptic structured diaphragm uses semi-major axis clamp springs to yield high sensitivity, wide dynamic range and good linearity. Integrated on-chip signal conditioning circuit in 0.18 μm TSMC CMOS process (forming the host substrate base for the SiGe MEMS) is also implemented to achieve a high overall gain of 102 dB for the MEMS sensor. A high sensitivity of 0.17 mV/hPa (@1.4 V supply), with a non linearity of around 1 % is achieved for the full scale range of applied pressure load. The diaphragm with a wide dynamic range of 100–1,000 hPa stacked on top of the CMOS circuitry, effectively reduces the combined sensor and conditioning implementation area of the intelligent sensor chip.     

A combined scheme of edge-based and node-based smoothed finite element methods for Reissner–Mindlin flat shells

In this paper, a combined scheme of edge-based smoothed finite element method (ES-FEM) and node-based smoothed finite element method (NS-FEM) for triangular Reissner–Mindlin flat shells is developed to improve the accuracy of numerical results. The present method, named edge/node-based S-FEM (ENS-FEM), uses a gradient smoothing technique over smoothing domains based on a combination of ES-FEM and NS-FEM. A discrete shear gap technique is incorporated into ENS-FEM to avoid shear-locking phenomenon in Reissner–Mindlin flat shell elements. For all practical purpose, we propose an average combination (aENS-FEM) of ES-FEM and NS-FEM for shell structural problems. We compare numerical results obtained using aENS-FEM with other existing methods in the literature to show the effectiveness of the present method.     

Optical Diagnostics Study of Gas Particle Transport Phenomena in Cold Gas Dynamic Spraying and Comparison with Model Predictions

Cold gas dynamic spraying (CGDS), a relatively new thermal spraying technique has drawn a lot of attention due to its inherent capability to deposit a wide range of materials at relatively low-operating temperatures. A De Laval nozzle, used to accelerate the powder particles, is the key component of the coating equipment. Knowledge concerning the nozzle design and effect of process parameters is essential to understand the coating process and to enable selection of appropriate parameters for enhanced coating properties. The present work employs a one-dimensional isentropic gas flow model in conjunction with a particle acceleration model to calculate particle velocities. A laser illumination-based optical diagnostic system is used for validation studies to determine the particle velocity at the nozzle exit for a wide range of process and feedstock parameters such as stagnation temperature, stagnation pressure, powder feed rate, particle size and density. The relative influence of process and feedstock parameters on particle velocity is presented in this work.     

Adhesion and friction studies of silicon surfaces processed using a microparticle-based method

A surface processing method that combines electrostatic deposition of microparticles and dry etching is utilized to modify the surface topography of silicon surfaces to reduce adhesion and friction force. Microscale adhesion and friction tests were conducted on flat (smooth) and processed silicon surfaces with a low elastic modulus thermoplastic rubber (Santoprene) probe that allowed a large enough contact area to observe the feature size effect. Both adhesion and friction force of the processed surfaces were reduced comparing to that of the flat surfaces.     

Model for thermal conductivity of CNT-nanofluids

This work presents a simple model for predicting the thermal conductivity of carbon nanotube (CNT) nanofluids. Effects due to the high thermal conductivity of CNTs and the percolation of heat through it are considered to be the most important reasons for their anomalously high thermal conductivity enhancement. A new approach is taken for the modeling, the novelty of which lies in the prediction of the thermal behaviour of oil based as well as water based CNT nanofluids, which are quite different from each other in thermal characteristics. The model is found to correctly predict the trends observed in experimental data for different combinations of CNT nanofluids with varying concentrations.     

Effect of external pulsation on kinematics of fluid particles in the field of Lamb–Oseen vortex pair

The effect of external pulsation on a pair of stationary Lamb–Oseen vortices of equal strength has been analyzed to investigate kinematic behavior of a fluid particle. The assumption of vortices being treated stationary or fixed vortex filaments is valid in a reference frame attached to the vortex system with axes along and perpendicular to the line of their centers. Also, it is assumed that change in core shape and size is much small, with least possibility of core merger. In such situations, periodic particle paths are observed and superposition of pulsation becomes beneficial. In the present work, motion of a representative fluid particle is modeled as a non-linear dynamical system by varying both amplitude and frequency of external pulsation. Effect of external pulsation has been brought out with the help of quantification of deviation from periodic paths by using the concept of total average deviation. Results are presented in terms of particle paths, velocity phase plots, velocity signals and their spectra for varying amplitude and frequency of external pulsation.     

The influence of the coating technique on the high cycle fatigue life of alumina coated Al 6061 alloy

The primary objective of this study is to evaluate the influence of coating technique on the high cycle fatigue of an Al6061 alloy. Towards this purpose, Al6061 alloy fatigue samples have been coated with Al₂O₃ utilising the detonation spray, air plasma spray, micro arc oxidation and hard anodizing techniques. The high cycle fatigue life of these coated samples has been evaluated over a range of alternating stress values and compared with the fatigue life of the uncoated Al6061 alloy. It is observed that the detonation spray coated sample exhibits a higher fatigue life than the uncoated sample. In contrast, the samples coated using the other techniques exhibit poorer fatigue life compared to the uncoated sample especially at lower alternating stress values. These results have been explained on the basis of the nature of the coating-substrate interface which is strongly determined by the coating technique used to deposit the Al₂O₃ coatings.     

Crystalline morphology of poly(dimethylsiloxane)

The crystalline morphology of poly(dimethylsiloxane) was studied using a scanning electron microscope equipped with a cold stage. Samples of two different molecular weights were used. In both cases, spherulitic morphology is seen, from −70 °C, with spherulites of about 100 μ in size. Small single crystals of about a micron in size are also seen, and these are attributed to the presence of cyclics.