Hybrid model- and signal-based chatter detection in the milling process

Chatter causes machining instability and reduces productivity in the metal cutting process. It has negative effects on the surface finish, dimensional accuracy, tool life and machine life. Chatter identification is therefore necessary to control, prevent, or eliminate chatter and to determine the stable machining condition. Previous studies of chatter detection used either model-based or signal-based methods, and each of them has its drawback. Model-based methods use cutting dynamics to develop stability lobe diagram to predict the occurrence of chatter, but the off-line stability estimation couldn’t detect chatter in real time. Signal-based methods apply mostly Fourier analysis to the cutting or vibration signals to identify chatter, but they are heuristic methods and do not consider the cutting dynamics. In this study, the model-based and signal-based chatter detection methods were thoroughly investigated. As a result, a hybrid model- and signal-based chatter detection method was proposed. By analyzing the residual between the force measurement and the output of the cutting force model, milling chatter could be detected and identified efficiently during the milling process.

     

Design of a wideband miniature dielectric-filled waveguide antennafor collision-avoidance radar

This article presents a theoretical and experimental study of the design of a miniaturized wideband dielectric-filled waveguide (DFW) antenna. The operational frequency is X band, i.e., 9.0⩽f⩽10.5 GHz. The desired bandwidth is 1.5 GHz. The antenna uses an air-gap matching network to reduce its high aperture reflection. In order to ease the integration with antenna circuits and to increase the bandwidth, two E-plane steps are used. The antenna is designed to have -3 dB beamwidths of 60° and 100° for the E- and H-plane patterns, respectively. An input reflection of less than -10 dB for the desired bandwidth is observed. The gain of the antenna is 7 dBi. A cross-polar level of less than -25 dB is achieved. This article discusses the mathematical model for input reflection, the design scenarios, and the experimental results     

Enhancement in High-Field J c Properties and the Flux Pinning Mechanism of MgB2 Thin Films on Crystalline SiC Buffer Layers

We have studied the influence of crystalline SiC buffer layers on the critical current density and on the flux pinning mechanism in MgB₂ thin films. Crystalline SiC buffer layers were deposited on the Al₂O₃ (0001) substrates by using a pulsed laser deposition method, and then MgB₂ thin films were grown on the SiC-buffered layer by using a hybrid physical-chemical vapor deposition technique. MgB₂ thin films with crystalline SiC-buffered layers showed a significant critical current density’s enhancement in the high magnetic field region. An uncommon plateau-like behavior was also observed when the normalized flux pinning force density was scaled with the reduced magnetic field. Based on the analyses of the scaling behavior of the flux pinning force, grain boundary pinning is likely to be a dominant pinning mechanism in the SiC-buffered MgB₂ thin films.     

Effect of trace Na additions on the hydriding kinetics of hypo-eutectic Mg–Ni alloys

Mg–Ni alloys are among the most promising candidates for solid-state hydrogen storage systems. This paper reveals the effect of Na doping in accelerating initial hydrogen uptake in Mg–Ni alloys using in-situ Synchrotron X-ray powder diffraction. A minimum concentration of approximately 0.2 wt.% Na must be achieved for the alloys to show reasonably fast hydriding kinetics. Surface analysis shows that a Na-modified Mg–Ni surface facilitates the chemisorption and dissociation of hydrogen molecules in the early stage of hydriding as evidenced by a rapid formation of the saturated hydrogen solid solution Mg₂NiH_0.3 from the original Mg₂Ni. The subsequent hydrogen absorption is based on a mechanism of nucleation and growth of MgH₂ where a high density of dislocations develops ahead of the growing hydride-metal interface.     

Are disulphide bonds formed during acid gelation of preheated milk?

The role of thiol/disulphide exchanges during acid gelation of preheated milk was studied with milk samples with or without N‐ethylmaleimide (NEM), a thiol‐blocking agent, and acidified to pH 4 by the addition of glucono‐delta‐lactone at 20 °C. Active or total thiol groups, particle size with light scattering measurements in a dissociating solvent or by SDS‐agarose electrophoresis were determined on acidified milk samples. Diffusing wave spectroscopy and rheology in low strain were applied during acidification of sample, while rheology in large strain was applied on final acid gels. The only effect of the presence of NEM was a reduced firmness of acid gels as measured at large strain and a reduced tendency to form large aggregates at pH<5.5. In conclusions, thiol/disulphide exchanges during acidification of milk played only a minor role in the building of acid gel networks from heated milk.     

Visualizing chemical compositions and kinetics of sol-gel by near-infrared multispectral imaging technique

Kinetics of sol-gel formation were studied using the recently developed near-infrared (NIR) multispectral imaging instrument. This imaging spectrometer possesses all the advantages of conventional spectrometers. It also has additional features that NIR spectrometers cannot offer, namely, its ability to provide kinetic information at different positions within a sample. The high spatial resolution and sensitivity of the InSb camera make it possible for the imaging spectrometer to determine the kinetic from data recorded by a single pixel. Kinetics of sol-gel reactions, determined by this multispectral imaging instrument, show that the initial hydrolysis of the TEOS, MTES, or a mixture of these two alkoxysilanes is relatively inhomogeneous. The inhomogeneity is dependent on the number of pixels used to calculate the spectrum for each spot. Data calculated from a single pixel provide the largest inhomogeneity. No inhomogeneity was observed when an average of a large number of pixels (e.g., 10 x 10) is used for calculation. The inhomogeneities observed for TEOS sol-gels are different from those for the MTES sol-gels, and those for sol-gels prepared from a mixture of TEOS and MTES are relatively larger and more similar to those of the MTES sol-gels. A variety of reasons might account for the observed inhomogeneities including differences in the structure of the TEOS sol-gels and MTES sol-gels and the inability of the TEOS to mix well with MTES with the latter being more hydrophobic.     

Determination of binding constants of cyclodextrins in room-temperature ionic liquids by near-infrared spectrometry

Near-infrared spectrometry has been successfully used to determine association binding constants between phenol and alpha-, beta- and gamma-cyclodextrin (CD) in [butylmethylimidazolium][chloride] room-temperature ionic liquid (RTIL). It was found that adding CD into the RTIL solution of phenol resulted in an enhancement in the absorption coefficient of the stretching overtone of the aromatic C-H groups. However, the enhancement induced by CDs in RTIL is much lower (order of magnitude) than those corresponding in D20. The binding constants in RTIL are also much lower than those in D2O ((11 +/- 2), (16 +/- 2), and (40 +/- 6) M(-1) for phenol and alpha-, beta- and gamma-CD, respectively, as compared to 87 and 214 M(-1) for a- and beta-CD in D2O). The results obtained seem to suggest that in ionic liquid, the main interaction between phenol and CDs may not be inclusion complex formation but rather external adsorption. A variety of reasons may be responsible for relatively weaker interactions and lower binding constants in the ionic liquid, including differences in the polarity and viscosity of RTIL and D20. However, the main reason may be due to the possibility that the 1-butyl-3-methylimidazolium cation of the ionic liquid may form inclusion complexes with CDs either through its imidazolium moiety or its butyl group. Such complex formation would prevent phenol from being included in the cavity of the CDs.     

Simultaneous measurement of one- and two-photon excited fluorescence from a single sample: a detection method for oligonucleotides

A new method has been developed that is based on the use of a single-excitation wavelength from a cw laser to excite simultaneously one-photon and two-photon fluorescence (TPF). Fluorescence bands of a sample containing two oligonucleotides, one labeled with a one-photon fluorescence dye and the other with a TPF dye, can be measured simultaneously. The two fluorescence bands are well separated, because the one-photon excited fluorescence band is redshifted, whereas the TPF band is blueshifted from the excitation wavelength. The spectral separation was found to be as large as 200 nm when ADS 840NCS was used to label one oligonucleotide for one-photon fluorescence and Rhodamine Red-X dye was used for TPF. Spectral overlapping problem that plagues current DNA sequencing techniques can be eliminated effectively with this method.     

Evidence for kinetic inhomogeneity in the curing of epoxy using the near-infrared multispectral imaging technique

The kinetics of curing of an epoxy resin by amine was studied using a near-infrared (NIR) multispectral imaging spectrometer. This imaging spectrometer is capable of sensitively and rapidly recording NIR spectral images of a sample because it was constructed with an acousto-optic tunable filter and an InGaAs focal plane array NIR camera. The high sensitivity and fast scanning ability of the spectrometer make it suitable for kinetic determination of fast reactions. Additionally, it has features that conventional NIR spectrometers cannot offer, namely, its ability to provide kinetic information at different positions within a sample. Furthermore, the high spatial resolution and sensitivity of the InGaAs camera make it possible to determine the kinetics from data collected by a single pixel in the camera. The kinetics of curing of epoxy by amine, determined by this multispectral imaging instrument, show that the reaction rates within the sample are very inhomogeneous. Because of this kinetic inhomogeneity, differences in the degrees of cure at different positions within the sample can be as high as 37% when data from only a single pixel were used for calculation. The inhomogeneity was not be observed if an average of a large number of pixels were used.