The application of convergent beam electron diffraction (CBED) analysis on transformation‐induced plasticity (TRIP) steels

Convergent beam electron diffraction (CBED) in transmission electron microscopy (TEM) was applied to determine local carbon concentrations in low‐carbon transformation‐induced plasticity (TRIP) steels. High‐order Laue‐zone (HOLZ) lines were experimentally obtained for comparison with simulation results. A new procedure for calculating carbon content is thus proposed. Retained austenite (RA) is classified into three types by morphology; the relationship between the carbon content and the corresponding RA morphology is discussed based on CBED results. Furthermore, results of X‐Ray diffractometry measurements are also used for comparison.     

Optimization of sandblasting process of complex 3D surface polishing using variable viscoelastic diamond particles abrasive

This article reports a novel and efficient diamond particles abrasive with tunable viscoelasticity for sandblasting polishing. Controlling the rust inhibitor content can change its viscoelasticity to adhere diamond particles on polymer materials. Using the sandblasting mechanism, the abrasive deform and slide on the workpiece surface, so that the diamond particles can cut onto the surface peaks of the workpiece. Thus, the complicated morphology can be rapidly and precisely polished. The friction generated by the abrasive on the surface of the workpiece will cause the rust inhibitor solution to evaporate, resulting in reduced viscosity, which makes the diamond particles gradually fall off from the abrasive. Applying Taguchi method, the optimal parameters for viscosity and injection angle were identified. The surface roughness was found to decrease from Ra?=?1.47?μm to Ra?=?0.2?μm in 3?min. The two kinds of complex concave surfaces of different materials were polished by this innovative composite diamond particles abrasive with the optimal parameter values, which has been verified to have 40 times higher efficiency than the traditional manual polishing.     

Thermal Protective Properties of the Allomyrina dichotoma Beetle Forewing for Thermal Protection Systems

ABSTRACT

This paper studies the heat-shielding performance of a beetle forewing to explore how it has excellent thermal protective properties. With an experimental setup of a self-developed heating environment, the heat transfer characteristics of the beetle forewing were tested at 50°C under steady state conditions. Two types of the forewings are considered: cut wing and live wing. The heat transfer results show that the live forewing provides a good heat-shielding performance with the heat-shielding index stabilizing at around 22.1%, which is 60% higher than that of the cut wing. Based on scanning electron microscope images of the microstructure of the cross section of the beetle forewing, a simplified finite element analysis is performed to numerically calculate the heat transfer properties of the forewing. The numerical simulations reveal that the proposed structure of the forewing is good for the design of an effective thermal protection system. In addition, the uncertainty analysis is performed to evaluate the quality of experimental data. These results provide a foundational understanding of the heat transfer characteristics of beetle forewing, which will inspire a promising candidate for an actively cooled thermal protection systems.     

摩擦化学反应对发动机油润滑耐久性能的影响

利用SRV高温摩擦磨损试验机比较了两种分别属于GF-2和GF-3等级，含有MoDTC摩擦改进剂的发动机油的耐久性。结果表明，由于GF-3等级发动机油能使活塞环和缸套试样表面更加平整光滑，且由于Ca清静剂与MoDTC／ZDTP的协同作用，通过摩擦化学反应，在摩擦表面形成良好的摩擦反应膜，从而使它拥有更好的润滑耐久性能。     

Tuning PID control of an automatic arc welding system using a SMAW process

A new method to tune the gains of the proportional integral derivative (PID) controller for alternating current shield metal arc welding (SMAW) of automatic arc welding system using a SMAW process is presented in this paper. This method used the genetic algorithm (GA) approach to optimize the gains of the PID auto-tuner and considerably modulated the rate of an electrode feed mechanism that regulates arc current. The proposed controller was verified by simulation and experiments of the transient response in the automatic arc welding system. Finally, the performance indices of the proposed controller are compared with that based on Ziegler–Nichols tuning rules.     

Co‐Based Catalysts Derived from Layered‐Double‐Hydroxide Nanosheets for the Photothermal Production of Light Olefins

Solar‐driven Fischer–Tropsch synthesis represents an alternative and potentially low‐cost route for the direct production of light olefins from syngas (CO and H₂). Herein, a series of novel Co‐based photothermal catalysts with different chemical compositions are successfully fabricated by H₂ reduction of ZnCoAl‐layered double‐hydroxide nanosheets at 300–700 °C. Under UV–vis irradiation, the photothermal catalyst prepared at 450 °C demonstrates remarkable CO hydrogenation performance, affording an olefin (C_2–4⁼) selectivity of 36.0% and an olefin/paraffin ratio of 6.1 at a CO conversion of 15.4%. Characterization studies using X‐ray absorption fine structure and high‐resolution transmission electron microscopy reveal that the active catalyst comprises Co and Co₃O₄ nanoparticles on a ZnO–Al₂O₃ mixed metal oxide support. Density functional theory calculations further demonstrate that the oxide‐decorated metallic Co nanoparticle heterostructure weakens the further hydrogenation ability of the corresponding Co, leading to the high selectivity to light olefins. This study demonstrates a novel solar‐driven catalyst platform for the production of light olefins via CO hydrogenation.     

A method for correcting radial distortion based on verifying the planarity of specimens

Image distortion is inevitable when an image is captured through a lens. While the digital image measurement technique is getting popular, image distortion problem can result in significant error. A new distortion correction method is proposed in this study. The proposed method is based on the fact that a flat surface should keep flat when it is measured using three-dimensional (3D) digital image measurement technique. The 3D digital image measurement technique adopted in this research is the simplified 3D digital image correlation (DIC) method. Because radial distortion has a more noticeable influence than other types of distortions, this method deals only with radial distortion. A few experiments are carried out in this study to verify the correctness of this method and its accuracy. Both simulated data and actual image data are adopted in these experiments. The results show that this method can achieve a good accuracy. The standard deviations caused by random errors are about the same order as the random errors. It also shows that this method is suitable for both large and small distortion conditions.