Spherical-impact damage and strength degradation in Si3N4-SiC composites

Four types of SiC-whisker/silicon nitride and SiC-particle/silicon nitride composites were produced, and their mechanical properties and impact damage behaviour examined. All of the composites exhibited elastic response behaviour at spherical impact with Hertz cone crack initiation. Impact resistance behaviour, however, was different for each composite. This was due to the different mechanical properties produced by their microstructures. A SiC-platelet/silicon nitride composite displayed the highest resistance to crack initiation and propagation, which resulted in high impact resistance to strength degradation. On the other hand, SiC-particle/silicon nitride, SiC-whisker/silicon nitride, and large SiC-whisker/silicon nitride composites showed less impact resistance, even though they have higher mechanical properties such as bending strength and fracture toughness.     

Temperature dependence and fracture criterion of mixed mode I/II fracture toughness of phenolic resin for friction material

In this study, the temperature dependence of the mixed‐mode fracture toughness of the phenolic resin for friction materials is investigated. For pure mode I, the fracture toughness decreases as the temperature increases, and it increases again after showing its minimum value. For pure mode II, the fracture toughness shows a similar trend but has its minimum value at a higher temperature. The temperature dependence of the mixed‐mode fracture toughness varies depending on the mode mixity, which is attributed to the different sensitivity to the relaxation phenomenon. At room temperature, as the fracture toughness for pure mode I and II are almost the same, the fracture locus shows a circular arc. At elevated temperatures, the locus becomes smaller and noncircular. At high temperature, the fracture locus shows an elliptical arc, where the fracture toughness for pure mode II is smaller than that for mode I. An empirical fracture criterion based on the time‐temperature dependence of the resin is proposed, and the proposed method successfully predicts the fracture toughness under various conditions of the temperature, time, and mode mixity. The crack initiation angles, on the other hand, are almost consistent regardless of the temperature, which agree with the maximum hoop stress theory. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

A TEM study on melt-crystallized poly(butylene terephthalate)

A study was made to investigate an optimum condition for ruthenium tetraoxide staining of poly(butylene terephthalate) (PBT) with glass transition temperature as low as ca. 23 degrees C for TEM observation of melt-grown PBT crystals. The morphological study of ultrathin sections prepared based on optimum staining at 25 degrees C for 8 h revealed formation of fringed-micellar crystal nuclei in the early stage and folded-chain fringed-micellar crystals in the later stage of isothermal crystallization at 40 degrees C from melt. The fraction of chain-folded crystals increased with increasing crystallization temperature from the quantitative analysis of crystal thickness in comparison with the reported morphology using the replica method.     

Development of virtual and real-field construction management systems in innovative, intelligent field factory

In this study, we proposed a concept of virtual and real-field construction management systems (VR-Coms), which is integrated with virtual construction simulation, planning, scheduling, and performance management systems to evaluate productivity and safety in virtual simulated and real-field constructions. And, we built up a computational environment to develop the VR-Coms. The VR-Coms offer supporting modules for learning and discovering solutions with objective to manage construction at right speed with improved humanware and constructability. The configuration of VR-Coms is described. This paper also shows an application of agent theory to construction management.     

A High-Speed Optical Data Highway for Industrial Control Systems

Recent application of distributed control systems to large-and medium-scale industrial plants requires effective and high-speed communication among the control devices each other to ensure high-performance operation.     

Adsorption and photocatalytic decomposition of methylene blue on mesoporous metallosilicates

Mesoporous silica and mesoporous metallosilicates with Al, Ti and Fe as foreign metal species were successfully synthesized by the rapid room temperature method. Mesoporous metallosilicates with low contents of foreign metals possessed high surface area (S_a), large mesopore volume (V_mp) and highly ordered hexagonal mesoporous structure. Increases in foreign metal contents caused disordering the mesoporous structures and lowering the S_a and V_mp values. Bleaching of aqueous methylene blue (MB) by mesoporous silica and metallosilicates was investigated. Mesoporous aluminosilicate and ferrosilicate with cation-exchangeable ability showed the excellent property for the adsorption of MB of cationic dye, while mesoporous ferrosilicate and titanosilicate which absorbed UV lights catalyzed the photocatalytic decomposition of MB under UV-illumination.     

Reliable indirect competitive ELISA used for a survey of ochratoxin A in green coffee from the North of Paraná State, Brazil.

The performance of an indirect competitive enzyme-linked immunosorbent assay (ic-ELISA) based on a monoclonal antibody (mAb) for ochratoxin A (OTA) detection was evaluated in a comparative study with high-performance liquid chromatography (HPLC) analysis using 68 freshly harvested coffee samples from the North of Paraná State, Brazil. The anti-OTA mAb showed high specificity and low cross-reactivity with OTA analogues (OTB and OTalpha), but cross-reacted with OTC. This ic-ELISA showed a detection limit of 3.75 ngg-1 sample, when compared to 0.80 ngg-1 by HPLC, with an ic-ELISA/HPLC correlation coefficient of 0.90. As regards OTA analysis of these coffee samples, natural contamination was detected in 10 samples (14.7%) by both methods, where the ic-ELISA values (range 3.9-7.3 ngg-1) were 1.1 to 1.6-fold higher than HPLC data (2.7-4.7 ngg-1). Five samples (7.4%) were OTA positive (range 0.84-1.30 ngg-1) only by HPLC assay, probably due to the higher detection limit reached by ic-ELISA. OTA was undetectable in 53 samples (77.9%) by both methods, while all positive samples (range 0.84-7.30 ngg-1) showed OTA levels lower than 8 ngg-1 (maximum limit recommended by the European Union). The matrix interference of green coffee was minimized by dilution of sample extracts before carrying out the ELISA assay. This mAb-based ic-ELISA can be effectively applied for OTA screening in coffee, because it is simple, sensitive and sample preparation is easy.     

Damage repair in CMSX-4 alloy without fatigue life reduction penalty

The microstructural changes in a single-crystal Ni-base superalloy, CMSX-4, that might occur during the processes of repair and recoating of hot section components for advanced gas turbines were studied. It is shown that the cellular γ/γ′ microstructure is formed when the material is subjected to local plastic straining, followed by the reheat treatments during the course of damage recovery. The formation of cellular microstructure in the material led to the remarkably reduced fatigue strength. In order to reduce or prevent the preceding undesirable effect resulting from cellular microstructure, a new method based on applying overlay coating technique was developed. The method is based on an idea that the alloying elements that are depleted in base alloys could be supplemented via the overlay coating. An X alloy, which contains grain boundary strengthening elements, was selected and coated on the CMSX-4 with the cellular microstructure by low-pressure plasma spraying. The fatigue tests on the coated CMSX-4 specimens demonstrated the effectiveness of the method. The observations of the crack initiation site, the fatigue fracture mode, the crack density in the cellular transformed area, and the crack propagation morphologies near the prior interface strongly supported the validity of this approach. The method is expected to build a road to a so-called damage cure (or recovery) coating.