Post-processor development for a turning and milling composite machine tool

The accomplishment of a turning and five-axis milling in only one setup is extremely useful and is possible on a turning and milling composite machine tool. In this work, we present a control algorithm and develop a post-processor for this machine, which has six linear and three rotary axes. To calculate a generalized kinematics model, coordinate systems are established by analyzing the basic kinematic chain relation of the turning and milling composite machine tool. The two vectors, which control the motions of the cutter contact workpiece, are simultaneously transformed to provide the algorithms of the rotary angles and motion coordinate. A special post-processor written in JAVA language is developed according to the proposed algorithm. To evaluate the effectiveness and accuracy of the developed post-processor, a specimen (blade) is used in the cutting simulation and real machining experiment. Experimental results showed the effectiveness and accuracy of the proposed algorithm. Furthermore, Compatibility is improved by adding new functions such as change of target machine, cutter location data change, workpiece origin offset, and cutting feed rate control.     

Use of FIB to Study ZDDP Tribofilms

Focussed ion beam milling (FIB) followed by TEM has been used to study ZDDP tribofilms on rubbed steel surfaces. It has been found that the impact of high energy platinum and gallium ions during FIB causes significant morphological and structural changes to the uppermost 30–50 nm of a ZDDP tribofilm. This can be prevented by the low energy deposition of a quite thick gold layer prior to installation of the sample in the FIB facility. This problem, and its solution, have been quite widely reported in the non-tribology literature but have not previously been highlighted in the application of FIB to study tribological surfaces. It has also been found, using this gold pre-deposition method, that the bulk of the ZDDP tribofilm studied has a polycrystalline structure.     

Tribological Characteristics of Aqueous Graphene Oxide,Graphitic Carbon Nitride,and Their Mixed Suspensions

The tribological performance of graphene oxide (GO), graphitic carbon nitride (g-C₃N₄), and their mixed (g-C₃N₄/GO) aqueous suspensions was investigated. The 0.06 wt% GO, 0.06 wt% g-C₃N₄, and 0.06 wt% 1:1 g-C₃N₄/GO suspensions reduced the coefficient of friction (COF) by 37, 26 and 37% and wear mark radius by 19.1, 16.0 and 19.6%, respectively, in comparison with water. Pure g-C₃N₄ and GO suspensions showed unstable lubrication in the tests with relatively high loads and speeds, while the g-C₃N₄/GO mixed suspension had superior tribological performance in all tested conditions. This is because in the mixed suspension g-C₃N₄ agglomerates became smaller, and GO nanosheets exhibited fewer wrinkles and less stacking, which enabled the formation of a layer of tribo-composite film. As a result, the friction, wear and tribo-corrosion were reduced during sliding.     

Triangulated surface flattening based on the physical shell model

Journal of Mechanical Science and Technology - Triangulated surface flattening plays an important role in the surface shape design of a complex product, such as a vehicle, a train and an air plane....     

Lyapunov exponent of friction-induced vibration under smooth friction curve

This paper studies the nonlinear behavior of the friction-induced vibration by using spring-mass model subject to the smooth frictionvelocity curve. The nonlinearity and instability of the friction may produce the chaotic vibration depending on the friction curve. In order to show this, the Lyapunov exponents are calculated for a variety of the slope and magnitude in the smooth friction curve. In turn, the dependency of the friction curve on the chaotic attractor is illustrated.     

Experimental study on the life prediction of servo motors through model-based system degradation assessment and accelerated degradation testing

The advent of smart factories has resulted in the frequent utilization of industrial robots within factories to increase production automation and efficiency. Due to the increase in the number of industrial robots, it has become more important to prevent any unexpected breakdowns of the factory. As a result, the lifespan prediction of machinery has become a crucial factor because such failures can be directly associated with factory productivity resulting in significant losses. Most of the failures occur within one of the core components of the robot arm, the servo motor, and thus we will focus on the analysis of the servo motor in this study. However, sensor attachment to such equipment is considered difficult due to the dynamic movement of the robot arm, meaning that internal instrumentation should be utilized during analysis. In addition, no definite measure to determine the degradation of the motor exists, and thus a new degradation index is proposed in this study. Therefore, in this study, the lifespan of the servo motor will be estimated through accelerated degradation testing methods based on a new system degradation assessment method, which estimates the fault of the system using observer-based residuals with encoder data obtained from internal instrumentation.     

A study on piezoelectric energy harvester using kinetic energy of ocean

Electricity generation through fossil fuels has caused environmental pollution. Accordingly, research on new renewable energy (solar, wind, geothermal heat, etc.) to replace fossil fuels and solve this problem is in progress. These devices can consistently generate power. However, they have several drawbacks, such as high installation costs and limitations in possible set-up environments. Therefore, the piezoelectric harvesting technology, which is able to overcome the limitations of existing energy technologies, is actively being studied. The piezoelectric harvesting technology uses the piezoelectric effect, which occurs in crystals that generate voltage when stress is applied. Its advantages include a wider installation base and a lower technological cost. This study investigated a piezoelectric energy-harvesting device based on constant wave motion. This device can harvest power in a constant turbulent flow in the middle of the sea. The components of the device are circuitry, percussion bar, triple layer piezoelectric bender, bearing and rudder. A multiphysical analysis coupled with the structure and piezoelectric elements was also conducted to estimate the device performance. The analysis accuracy was improved by applying the impact energy to the bender calculated based on the shape of the wave in the East Sea. The proposed device’s performance was finally confirmed by experiments.     

Ion acceleration at dipolarization fronts associated with the interchange instability in Earth’s magnetotail

Science China Technological Sciences - It has been confirmed that dipolarization fronts (DFs) are the result of the interchange instability in the Earth’s magnetotail. In this paper, we use a...     

Sintering Behavior and Dielectric Properties of Ultra‐Low Temperature Fired Silver Molybdate Ceramics

Ag₂MoO₄ ceramic was prepared by using the solid‐state reaction method, which could be sintered at 450°C for 2 h, having a relative permittivity of 8.08, a Qf value of 17 000 GHz, and a temperature coefficient of resonance frequency about ?133 ppm/°C. Ag₂MoO₄ ceramic was chemically compatible with silver but reacted seriously with aluminum to form (Ag_0.5Al_0.5)MoO₄ during the sintering. The fitting of infrared spectra and the Shannon's additive rule were employed to study intrinsic dielectric behaviors of the ceramics at microwave region. Ionic displacive polarization and the electronic polarization contributed almost equally to the dielectric permittivity of the ceramic at microwave region. The Ag₂MoO₄ ceramics could be a good candidate for ultra‐low temperature co‐fired microwave devices.     

Sterols from Mytilidae Show Anti-Aging and Neuroprotective Effects via Anti-Oxidative Activity

For screening anti-aging samples from marine natural products, K6001 yeast strain was employed as a bioassay system. The active mussel extract was separated to give an active sterol fraction (SF). SF was further purified, and four sterol compounds were obtained. Their structures were determined to be cholesterol (CHOL), brassicasterol, crinosterol, and 24-methylenecholesterol. All compounds showed similar anti-aging activity. To understand the action mechanism involved, anti-oxidative experiments, reactive oxygen species (ROS) assays, and malondialdehyde (MDA) tests were performed on the most abundant compound, CHOL. Results indicated that treatment with CHOL increases the survival rate of yeast under oxidative stress and decreases ROS and MDA levels. In addition, mutations of uth1, skn7, sod1, and sod2, which feature a K6001 background, were employed and the lifespans of the mutations were not affected by CHOL. These results demonstrate that CHOL exerts anti-aging effects via anti-oxidative stress. Based on the connection between neuroprotection and anti-aging, neuroprotective experiments were performed in PC12 cells. Paraquat was used to induce oxidative stress and the results showed that the CHOL and SF protect the PC12 cells from the injury induced by paraquat. In addition, these substance exhibited nerve growth factor (NGF) mimic activities again confirmed their neuroprotective function.