Comparison of abrasive wear behavior of ductile iron with different dual matrix structures

Abrasive wear behavior of ductile irons with different dual matrix structures has been investigated. In order to obtain ductile irons with different dual matrix structures an unalloyed ductile iron specimens were austenitized in the two-phase region (α + γ) at various temperature (795 °C and 815 °C) and then rapidly transferred to a salt bath held at the 365 °C for austempering for 30, 90 and 120 min. Some specimens were quenched from same intercritical austenitizing temperatures and tempered at 550 °C for 60 and 300 min. Some specimens were also conventionally austempered and/or quenched from 900 °C for comparison. Experimental results showed that, the tensile strength increased and ductility decreased with increasing martensite volume fraction in the specimen with martensite dual matrix structure. By increasing the tempering time, the yield and UTS decreased and ductility increased. In addition, the specimens with ausferrite dual matrix structures exhibited much greater ductility than conventionally austempered ones. The tensile strength increased while ductility decreased with increasing ausferrite volume fraction. Furthermore in all austenitized specimens, the abrasive weight loss of austempered specimens (A series) was lower than those of quenched specimens (Q series) irrespective of all loads due to increased AFVFs and total elongation. It was shown that wear loss of both tested materials in abrasive wear was proportional to the applied load. However, there was a decreasing trend in the weight loss of the A795 with dual matrix structure austempered for 30 and 90 min with increasing load. The reason was because of the fact that the specimen surface was work hardened with cutting efficiency of the abrasive reduced through clogging, and attrition jointly leading to less weight loss. Moreover, increasing the austempering time caused more ductile ausferritic structure to displace hard martensite. In all austempered samples, the abrasive weight loss increased with increasing the austempering time. As for the case of Q samples, the abrasive weight loss increased more or less linearly with load since an increase in the applied load might increase the contact stress. Among the Q samples, the highest weight loss was obtained for the Q795-300, Q815-300 sample because of lower martensite volume fraction, but the lowest weight loss was observed for the Q900 sample due to the highest martensite volume fraction. For Q900 samples, the amount of fracture of the abrasives was found to be increase with the harder specimen, and it may have contributed somewhat to the increased wear.Furthermore, microchips were dominant wear mechanism by cutting mode for higher ductile materials while micro-ploughing was predominant wear for harder materials, but wear also occurred by combinations of ploughing and embedding particles into the surface for Q samples. Cross-section examination by SEM through the wear surfaces revealed that a more smoother surface was observed for the A795 sample than that of the Q795 sample. However, a more rougher surface was observed for the A900-120 sample than that of the Q900 sample.     

Development of a semi-quantitative food frequency questionnaire for use in United Arab Emirates and Kuwait based on local foods

Background  

The Food Frequency Questionnaire (FFQ) is one of the most commonly used tools in epidemiologic studies to assess long-term nutritional exposure. The purpose of this study is to describe the development of a culture specific FFQ for Arab populations in the United Arab Emirates (UAE) and Kuwait.     

One-pot two-step lipase-catalyzed synthesis of α,ω-thiophene-capped poly(ε-caprolactone) macromonomers and their use in electropolymerization

Macromonomers based on poly(ε-caprolactone) (PCL) with α,ω-thiophene functional end groups were prepared in bulk by enzymatic polymerization using immobilized Candida Antarctica lipase B (Novozym 435) as the catalyst. In the synthesis strategy, 3-thiophenemethanol was used to initiate the enzyme-assisted ring-opening polymerization of ε-caprolactone (ε-CL) to yield PCL with α-thiophene end group (initiation reaction, ThPCL) and then 3-thiopheneacetic acid was added to prepolymerized ε-CL to introduce ω-thiophene functionality in termination step (ThPCLTh). Macromonomers were characterized by ¹H and ¹³C NMR, FTIR, and GPC. Moreover, the obtained macromonomers were employed in electropolymerization experiments and copolymers with thiophene or pyrrole were synthesized through their end thiophene groups. These polymers were characterized by cyclic voltammetry (CV), FTIR, and scanning electron microscopy (SEM). Conductivity measurements were carried out by the four-probe technique.     

Preparation of photo curable highly hydrophobic coatings using a modified castor oil derivative as a sol-gel component

Modification and use of natural products have gained a lot of interest in recent years due to their environmental friendliness and their availability from different sources. In this study castor oil based photo curable highly hydrophobic coatings were prepared and characterized. Castor oil (CO) was first modified with 3-isocyanato propyl triethoxy silane and then it was hydrolyzed prior to the coating preparation. The resulting precursor was mixed with norbornyl acrylate, hexane diol diacrylate and hydrophobic coatings were prepared with the aid of fluorinated and nonfluorinated alkoxy silane coupling agents. The addition of fluorine showed a significant impact on the properties of the coatings. As the fluorine content was increased in the formulations, flame retardancy and the contact angle values of the coatings increased. The highest amount of fluorine containing coating showed a contact angle of 119°. Then with the addition of nonfluorinated alkoxysilane compounds, a contact angle of 130° was reached. Also the effect of post-cure temperature on contact angle values was investigated.     

Polyurethaneurea–silica nanocomposites: Preparation and investigation of the structure–property behavior

Nanocomposites consisting of thermoplastic polyurethane–urea (TPU) and silica nanoparticles of various size and filler loadings were prepared by solution blending and extensively characterized by Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), thermal analysis, tensile tests, and nanoindentation. TPU copolymer was based on a cycloaliphatic diisocyanate and poly(tetramethylene oxide) (PTMO-2000) soft segments and had urea hard segment content of 20% by weight. TPU/silica nanocomposites using silica particles of different size (29, 74 and 215 nm) and at different loadings (1, 5, 10, 20 and 40 wt. %) were prepared and characterized. Solution blending using isopropyl alcohol resulted in even distribution of silica nanoparticles in the polyurethane–urea matrix. FTIR spectroscopy indicated strong interactions between silica particles and polyether segments. Incorporation of silica nanoparticles of smaller size led to higher modulus and tensile strength of the nanocomposites, and elastomeric properties were retained. Increased filler content of up to about 20 wt. % resulted in materials with higher elastic moduli and tensile strength while the glass transition temperature remained the same. The fracture toughness increased relative to neat TPU regardless of the silica particle size. Improvements in tensile properties of the nanocomposites, particularly at intermediate silica loading levels and smaller particle size, are attributed to the interactions between the surface of silica nanoparticles and ether linkages of the polyether segments of the copolymers.     

Effect of different surface shapes formed by femtosecond laser on zirconia-resin cement shear bond strength

Objective: The purpose of this study was to evaluate the effect of different surface shapes formed by femtosecond (FS) laser on zirconia (Y-TZP)-resin cement shear bond strength (SBS). Background data: All ceramic restoration is used as an alternative to metal-ceramic restorations, due to its better aesthetics, strength, and toughness properties. However, bond strength of restoration to tooth and other materials is effective to long term success of the restoration, and to achieve it surface treatment is required on ceramic surface. Materials and methods: Forty square-shaped zirconia samples were prepared and assigned to four groups of 10. The details of the groups are as follows: Group A, square-shaped recessed surface; Group B, square-shaped projection surface; Group C, circular-shaped recessed surface; Group D, circular-shaped projection surface. The SBSs values were performed with a universal testing machine at a crosshead speed of 1 mm/min. The data were analyzed statistically using analysis of variance (ANOVA) and Tukey HSD multiple comparisons tests. Results: The one-way ANOVA results on SBSs of the zirconia material bonded with resin cement revealed significant differences among the groups (p < 0.05). The Tukey HSD test results revealed that Group B and D had significantly higher SBS values than other groups (p < 0.05), but there were no significant differences between each other (p > 0.05). Additionally, Group A and C had significantly lower values than other groups (p < 0.05). Conclusions: Different surface shapes formed by FS laser provided a significant increase in SBSs. The SBS values of projection surfaces of circular and square-shapes are greater than that of recessed surfaces of circular and square-shapes.     

Recent advances in the preparation of functionalized polysulfones

This review summarizes the studies related to chemical functionalization of polysulfones used in many different applications such as membranes with special functions, nanocomposites, biofilm formation, fuel cells etc. reported in recent years from the literature since 2000. Various strategies have been applied for the functionalization of polysulfones. One strategy is to add desired functionality into starting monomers in the solution containing the main components of commercial polysulfones, the aromatic dihalide sulfone and bisphenol monomers, or to functionalize the related monomers before the condensation. Another approach is to form difunctional polysulfone oligomers. Then, functional groups can be utilized to react with monomers or other polymers to obtain functional polymers or block copolymers. The most applied method is post‐modification of commercially available polysulfones by incorporation of functional groups to their aromatic groups and their use in the formation of graft polymers or polysulfone‐based networks. © 2013 Society of Chemical Industry     

Sulfur capture for fluidized-bed combustion of high-sulfur content lignites

Sulfur release and capture behavior of lignites with highly combustible sulfur-contents were investigated by extending a previously-developed comprehensive model to incorporate sulfur retention. The predictive performance of the model was tested by comparing the model predictions with on-line concentration measurements of O₂, CO₂, CO and SO₂. Favorable comparisons are obtained between the predicted and measured concentrations of gaseous species along the combustor. Results show that freeboard sulfur-capture is enhanced significantly with recycling of elutriated sorbent particles as the sulfur release to the freeboard is significant for fuels rich in combustible sulfur.