Hyperfiltration of surfactants containing solutions from the plating industry

The hyperfiltration of chromic plating rinse water, which contains a special type of surfactant, was examined using different annealed CA membranes. At low concentrations the surfactant influences the volume flow more than the rejection. An effect of the electrolytes can be neglected at low concentration. Increasing surfactant concentration as well as rising electrolyte concentration cause a remarkable drop of both volume flow and electrolyte rejection. This was measured with tetraethylammonium perfluoroctanolsulfonate, a commonly used surfactant for chromic plating.     

Dry and clean age hardening of aluminum alloys by high-pressure gas quenching

When precipitation-hardenable aluminum parts are water quenched, distortion occurs due to thermal stresses. Thereby, a costly reworking is necessary, and for this reason polymer quenchants are often used to reduce distortion, with the disadvantage that the quenched parts have to be cleaned after quenching. In opposition to liquid quenchants, gas quenching may decrease distortion due to the better temperature uniformity during quenching. Furthermore, cleaning of the quenched parts can be avoided because it is a dry process. For this purpose, a heat-treating process was evaluated that included a high-pressure gasquenching step. Gas quenching was applied to different aluminum alloys (i.e., 2024, 6013, 7075, and A357.0), and tensile tests have been carried out to determine the mechanical properties after solution annealing, gas quenching, and aging. Besides high-pressure gas quenching, alloy 2024 was quenched at ambient pressure in a gas nozzle field. The high velocity at the gas outlet leads to an accelerated cooling of the aluminum alloy in this case. Aluminum castings and forgings can be classified as an interesting field of application of these quenching methods due to their near-net shape before the heat treatment. Cost savings would be possible due to the reduced distortion, and therefore, less reworking after the precipitation hardening.     

Spin Extrusion - A New Partial Forming Technology based on 7 NC-Axes Machining

Hollow shape component approaches, applied to shafts and similar workpieces, represent a major potential for ground-breaking innovations in lightweight engineering and safety designs. Among suitable forming technologies, spin extrusion is a pioneering and particularly flexible hollow-shaping technique. All outside form elements, straight or stepped cylinders, cones or spherical rotation elements emerge just from the kinematics of tools. The inside hollow shapes, as e.g. circular cross-sections, shaft to collar connections such as spherical triangles, polygons, splines or dovetail forms are manufactured with a shaping mandrel. Spin extrusion can be applied first and foremost at dimensions that are unattainable with other techniques. The application includes hollow shafts, thick-walled cups and semi-finished tubular products that are not to be found in off-the-shelf cross-sections. In these cases the possibility for using of massive bars is connected with very high price advantages. Furthermore material-saving machining is attracting special attention for high-grade materials.The paper characterizes substantial steps of process analysis and the appliance of a new, derived from the bound method, numerical simulation method for spin extrusion process. Holistic process analysis is the prime factor for process capability. The specific application of the developed special methods of simulation, the accumulation of process data and the integrating into the Computer numerical control of spin extrusion machine is a precondition guaranteeing high-quality assurance.     

Processing and interactive editing of huge point clouds from 3D scanners

This paper describes a new out-of-core multi-resolution data structure for real-time visualization, interactive editing and externally efficient processing of large point clouds. We describe an editing system that makes use of the novel data structure to provide interactive editing and preprocessing tools for large scanner data sets. Using the new data structure, we provide a complete tool chain for 3D scanner data processing, from data preprocessing and filtering to manual touch-up and real-time visualization. In particular, we describe an out-of-core outlier removal and bilateral geometry filtering algorithm, a toolset for interactive selection, painting, transformation, and filtering of huge out-of-core point-cloud data sets and a real-time rendering algorithm, which all use the same data structure as storage backend. The interactive tools work in real-time for small model modifications. For large scale editing operations, we employ a two-resolution approach where editing is planned in real-time and executed in an externally efficient offline computation afterwards. We evaluate our implementation on example data sets of sizes up to 63 GB, demonstrating that the proposed technique can be used effectively in real-world applications.     

Mosaic organization of DNA nucleotides

Long-range power-law correlations have been reported recently for DNA sequences containing noncoding regions. We address the question of whether such correlations may be a trivial consequence of the known mosaic structure ("patchiness") of DNA. We analyze two classes of controls consisting of patchy nucleotide sequences generated by different algorithms--one without and one with long-range power-law correlations. Although both types of sequences are highly heterogenous, they are quantitatively distinguishable by an alternative fluctuation analysis method that differentiates local patchiness from long-range correlations. Application of this analysis to selected DNA sequences demonstrates that patchiness is not sufficient to account for long-range correlation properties.     

The Formation of Calcified Nanospherites during Micropetrosis Represents a Unique Mineralization Mechanism in Aged Human Bone

Osteocytes—the central regulators of bone remodeling—are enclosed in a network of microcavities (lacunae) and nanocanals (canaliculi) pervading the mineralized bone. In a hitherto obscure process related to aging and disease, local plugs in the lacuno‐canalicular network disrupt cellular communication and impede bone homeostasis. By utilizing a suite of high‐resolution imaging and physics‐based techniques, it is shown here that the local plugs develop by accumulation and fusion of calcified nanospherites in lacunae and canaliculi (micropetrosis). Two distinctive nanospherites phenotypes are found to originate from different osteocytic elements. A substantial deviation in the spherites' composition in comparison to mineralized bone further suggests a mineralization process unlike regular bone mineralization. Clearly, mineralization of osteocyte lacunae qualifies as a strong marker for degrading bone material quality in skeletal aging. The understanding of micropetrosis may guide future therapeutics toward preserving osteocyte viability to maintain mechanical competence and fracture resistance of bone in elderly individuals.     

Protecting and preserving clear barrier layers for flexible packaging materials In‐line thermal evaporation of organic topcoat layer

The end market for transparent flexible barrier films is larger than for metallized films. Presently, the market is still dominated by polymeric barrier layers but the used chemicals may be harmful for the environment. An alternative would be transparent thin layers deposited by vacuum deposition techniques using reactive processes. Ceramic materials like silicon oxide or aluminum oxide are used having a film thickness of just ～10 nm, a coating uniformity of +/?5% across and along the film at a barrier performance below 2.0 sccm/m²d for oxygen transmission rate (OTR) and below 1.0 g/m²d for water vapor transmission rate (WVTR) on PET substrates. In this paper, details will be provided about the deposition processes for these barrier layers using thermal evaporation, plasma‐assisted thermal evaporation as well as deposition by electron beam evaporation. An important factor for these high barrier transparent coatings is also to withstand the downstream processes in the whole packaging stream like slitting, lamination, printing etc. One solution is to protect the barrier layers by a Topcoat. For example, off‐line deposition of lacquers is used in field but the market penetration is low due to high process and material costs. An in‐situ Topcoat deposition is a smart solution to overcome this issue saving time and costs. Such an approach will be also described in the presentation and the impact on the performance of the final package will be discussed.