An access detection and machine cycle tracking system for machine safety

Abrasive water jet (AWJ) machining is characterized by its versatility, i.e., it can be applied to a wide variety of materials. Currently, one important application is for manufacturing gem artifacts, especially agate, which is the largest gemological material produced in the state of Rio Grande do Sul. However, one of the main obstacles to its popularization is the cost associated with the process, due to the high abrasive consumption required for a good quality surface finish. In this sense, this research paper presents a study of the influence of the main process parameters (traverse speed and abrasive mass flow rate) on the surface finish of agates machined by AWJ. The experimental procedure used three different traverse speeds, four abrasive mass flow rate in two different thicknesses of agate’s plates. Surface roughness and angle of striation marks were observed for different depths from the jet entrance surface. Results were analyzed using analysis of variance (ANOVA). Through the study, it was found that the machined surface finish varies according to the depth from the entrance surface of the abrasive jet. Also, it was concluded that the surface finish of the machined surface by AWJ (surface roughness and striation marks) of the agate’s plates machined by AWJ exhibits similar results for both thicknesses tested. ANOVA showed that the traverse speed is more significant than abrasive mass flow rate for the material studied with respect to the surface finish. Thus, for a small material thickness, it is possible to use high traverse speed and low abrasive mass flow rate which makes the process more economical.     

Simplified resubmitted lot inspection from defect counts

Nowadays, as low defect rates per item are often expected in practice, conventional single sampling for lot acceptance purposes is rendered inefficient or unduly expensive. For specific producer’s and consumer’s quality and risk requirements, resubmitted lot sampling usually needs, on the average, less inspection effort than single sampling to properly discriminate between satisfactory and unsatisfactory batches. An integer nonlinear programming problem is stated in order to determine the optimal resubmitted lot sampling plan based on defect count data with limited producer and consumer risks. Nonaccepted lots may be resubmitted for sampling inspection a certain number of times. The number of nonconformities per sampled unit is assumed to follow a Poisson distribution. Quasi-optimal inspection schemes for screening submitted lots of manufactured material are derived in closed-forms by using a normal approximation of the incomplete gamma ratio function. Explicit and quite accurate approximations of the smallest number of units to be tested per lot and the maximum tolerable number of nonconformities in the selected sample are presented. The number of resubmissions with minimal inspection effort and controlled risks is also computed. An application to the manufacturing of glass is provided for illustrative purposes.     

Study of shrinkage porosity in spheroidal graphite cast iron

This study aims at identifying the relationship between the shrinkage cavities and the solidification structure in spheroidal graphite cast iron. Cast samples specially designed to contain shrinkage cavities were used. The solidification macrostructure was revealed using the Direct Austempering After Solidification method, while the solidification microstructure was revealed by using colour etching. At the midsection of the pieces, the shrinkage cavities and the solidification structure were observed jointly. The study showed that the classification of shrinkage porosity found in literature does not correspond to the ductile iron solidification model recognized by most of the scientific community. Early solidification models, and therefore shrinkage formation mechanisms, were proposed in instances when there was not a thorough knowledge of the morphology of the solid phases during solidification. Nowadays, defects formation mechanisms can be described with higher accuracy. Therefore, an updated classification of shrinkage porosity for spheroidal graphite iron is proposed.     

Binding of Sulpiride to Seric Albumins

The aim of this work was to study the interaction of sulpiride with human serum albumin (HSA) and bovine serum albumin (BSA) through the fluorescence quenching technique. As sulpiride molecules emit fluorescence, we have developed a simple mathematical model to discriminate the quencher fluorescence from the albumin fluorescence in the solution where they interact. Sulpiride is an antipsychotic used in the treatment of several psychiatric disorders. We selectively excited the fluorescence of tryptophan residues with 290 nm wavelength and observed the quenching by titrating HSA and BSA solutions with sulpiride. Stern-Volmer graphs were plotted and quenching constants were estimated. Results showed that sulpiride form complexes with both albumins. Estimated association constants for the interaction sulpiride–HSA were 2.20 (±0.08) × 10⁴ M⁻¹, at 37 °C, and 5.46 (±0.20) × 10⁴ M⁻¹, at 25 °C. Those for the interaction sulpiride-BSA are 0.44 (±0.01) × 10⁴ M⁻¹, at 37 °C and 2.17 (±0.04) × 10⁴ M⁻¹, at 25 °C. The quenching intensity of BSA, which contains two tryptophan residues in the peptide chain, was found to be higher than that of HSA, what suggests that the primary binding site for sulpiride in albumin should be located next to the sub domain IB of the protein structure.     

Novel Redox-Dependent Esterase Activity (EC 3.1.1.2) for DJ-1: Implications for Parkinson’s Disease

Mutations the in human DJ-1 (hDJ-1) gene are associated with early-onset autosomal recessive forms of Parkinson’s disease (PD). hDJ-1/parkinsonism associated deglycase (PARK7) is a cytoprotective multi-functional protein that contains a conserved cysteine-protease domain. Given that cysteine-proteases can act on both amide and ester substrates, we surmised that hDJ-1 possessed cysteine-mediated esterase activity. To test this hypothesis, hDJ-1 was overexpressed, purified and tested for activity towards 4-nitrophenyl acetate (pNPA) as µmol of pNPA hydrolyzed/min/mg·protein (U/mg protein). hDJ-1 showed maximum reaction velocity esterase activity (V_max = 235.10 ± 12.00 U/mg protein), with a sigmoidal fit (S_0.5 = 0.55 ± 0.040 mM) and apparent positive cooperativity (Hill coefficient of 2.05 ± 0.28). A PD-associated mutant of DJ-1 (M26I) lacked activity. Unlike its protease activity which is inactivated by reactive oxygen species (ROS), esterase activity of hDJ-1 is enhanced upon exposure to low concentrations of hydrogen peroxide (<10 µM) and plateaus at elevated concentrations (>100 µM) suggesting that its activity is resistant to oxidative stress. Esterase activity of DJ-1 requires oxidation of catalytic cysteines, as chemically protecting cysteines blocked its activity whereas an oxido-mimetic mutant of DJ-1 (C106D) exhibited robust esterase activity. Molecular docking studies suggest that C106 and L126 within its catalytic site interact with esterase substrates. Overall, our data show that hDJ-1 contains intrinsic redox-sensitive esterase activity that is abolished in a PD-associated mutant form of the hDJ-1 protein.     

Synthesis,characterization, and structure-property relationships of aromatic polyimides containing 4,4′-diaminotriphenylmethane

This work reports two series of structurally different aromatic polyimides based on 4,4´-diaminodiphenylmethane (DPM) and 4,4´-diaminotriphenylmethane (TPM) and three commercial dianhydrides. All TPM-based polyimides formed membranes due to their high molecular weight (inherent viscosities ~0.93–1.14 dl/g), they exhibited high thermal stability (5 %: 490–544 °C), glass transition temperatures between 269 and 293 °C, and reasonable mechanical properties. The incorporation of pendant phenyl moieties in the TPM-based polyimides has a strong effect producing an improvement in solubility, thermal stability, density and gas permeability coefficient in comparison with DPM-based polyimides. The most interesting polyimide TPM-6FDA, containing phenyl and trifluoromethyl as bulky pendant groups, showed higher gas permeability coefficient for CO₂ (23.73 Barrer) and the best ideal selectivity to the gas pair CO₂/CH₄ (α = 28.93).     

Effect of polymerization catalyst technology on the melt processing stability of polyethylenes,Part 3: Additives blends performance

This article considers the interaction between additives that occur during the stabilization process. The simultaneous effects of the additives and associated interactions on melt processing stability and processing discoloration were of particular interest. Melt stability is an important factor to consider because physical changes in the processed polymer can occur during the compounding and fabrication steps. Furthermore, discoloration is one of the most important problems affecting commercial polymers. Most discoloration manifests itself as yellowing, especially in the case of polyolefins. Although yellowing can often be associated with degradation processes caused by various agents, such as light or heat, this is not always the case; yellowing can also be due to the interaction of additives in the stabilizer packages. Blends of primary antioxidants (AOs), secondary AOs, and hindered amine light stabilizers have been studied with the intention of further improving stabilization performance together with cost reduction of the stabilized polymer. Although synergism between AOs and a stabilizer is fairly common, antagonism was also observed in terms of melt flow protection and in color stability in some of the AOs tested. The effects of a range of thermal and light stabilizers on the melt stability (investigated via multiple pass extrusion) and color stability of three different polyethylenes (PEs) were examined. The PEs varied in terms of the catalyst system used to synthesize the polymers and included a high‐density polyethylene (HDPE) produced by using a chromium‐based Phillips catalyst and two linear low‐density polyethylenes (LLDPEs) produced via chromium‐based metallocene and titanium‐based Ziegler‐Natta catalysts. The apparent lack of influence of polymerization catalyst system on the mode of stabilizer interaction should lead to the reassessment of stabilizer formulation strategies in relation to PE type/catalyst system and associated commercial/economic considerations. J. VINYL ADDIT. TECHNOL., 22:117–127, 2016. © 2014 Society of Plastics Engineers     

Effect of Silicon and Graphite Degeneration on High-Temperature Oxidation of Ductile Cast Irons in Open Air

Oxidation of Metals - The use of high silicon ductile irons is increasing as they offer some advantages with respect to conventional pearlitic–ferritic grades such as high elongation at...     

Effect of Tempering on the Oxidation Behaviour of a Roll-Grade High-Speed Steel During Thermal Cycling

Oxidation of Metals - The oxidation characteristics of a roll-grade high-speed steel with different tempering heat treatments were studied under thermal cycling conditions at 650&nbsp;°C...