Fe-Zn Alloy Coating on Galvannealed (GA) Steel Sheet to Improve Product Qualities

Galvannealed steel sheets (GA) have become the mainstream steel sheet for automobile applications because of their superior corrosion resistance, paintability, and weldability. To impart specific properties, different coatings on GA steel sheet were reported to improve properties further. In this context, we have developed an electroplating process (flash coating) for bright and adherent Fe-Zn alloy coating on GA steel sheet to enhance performances such as weldability, frictional behavior, phosphatability, and defect coverage. A comparative study with bare GA steel sheet was carried out for better elastration. The electroplating time was reduced below 10 s for practical applicability in an industrial coating line by modulating the bath composition. Electroplating was performed at current density of 200-500 A/m² which yielded with higher cathode current efficiency of 85-95%. The performance results show that Fe-10 wt.% Zn-coated GA steel sheet (coating time 7 s) has better spot weldability, lower dynamic coefficient of friction (0.06-0.07 in lubrication), and better corrosion resistance compared to bare GA steel sheet. Uniform phosphate coating with globular crystal size of 2-5 µm was obtained on Fe-Zn flash-coated GA steel sheet. Hopeite was the main phosphate compound (77.9 wt.%) identified along with spencerite (13.6 wt.%) and phosphophyllite (8.5 wt.%).     

A Multiaxial Low Cycle Fatigue Life Prediction Model for Both Proportional and Non-proportional Loading Conditions

This paper has presented a life prediction model in the field of multiaxial low-cycle fatigue. The proposed model is generally applied for constant amplitude multiaxial proportional and non-proportional loading. Depending upon applied strain path the equivalent strain varies within a cycle. Equivalent average strain amplitude is considered as fatigue damage parameter in the proposed model. The model has requirement of only two material constants and no other tuning parameters. The model is examined by the proportional and non-proportional low-cycle fatigue life experimental data for eight different types of materials. The model is successfully correlated with multiaxial fatigue lives of eight different materials.     

Enhancement of Corrosion Resistance of Zinc Coatings Using Green Additives

In the present work, morphology, microstructure, and electrochemical behavior of Zn coatings containing non-toxic additives have been investigated. Zn coatings were electrodeposited over mild steel substrates using Zn sulphate baths containing four different organic additives: sodium gluconate, dextrose, dextrin, and saccharin. All these additives are “green” and can be derived from food contents. Morphological and structural characterization using electron microscopy, x-ray diffraction, and texture co-efficient analysis revealed an appreciable alteration in the morphology and texture of the deposit depending on the type of additive used in the Zn plating bath. All the Zn coatings, however, were nano-crystalline irrespective of the type of additive used. Polarization and electrochemical impedance spectroscopic analysis, used to investigate the effect of the change in microstructure and morphology on corrosion resistance behavior, illustrated an improved corrosion resistance for Zn deposits obtained from plating bath containing additives as compared to the pure Zn coatings.     

Optical and structural properties of highly porous shell structured Fe doped TiO2 thin films

TiO2thin films with 0.2 wt%, 0.4 wt%, 0.6wt%, and 0.8 wt% Fe were prepared on glass and silicon substrates using sol–gel spin coating technique. The optical cut-off points are increasingly red-shifted and the absorption edge is shifted over the higher wavelength region with Fe content increasing. As Fe content increases, the optical band gap decreases from 3.03 to 2.48 eV whereas the tail width increases from 0.26 to 1.43 eV. The X-ray diffraction（XRD） patterns for doped films at 0.2 wt% and0.8 wt% Fe reveal no characteristic peaks, indicating that the film is amorphous whereas undoped TiO2exhibits（101） orientation with anatase phase. Thin films of higher Fe content exhibit a homogeneous, uniform, and nanostructured highly porous shell morphology.     

Ratcheting Behavior of a Non-conventional Stainless Steel and Associated Microstructural Variations

Ratcheting fatigue behavior of a non-conventional stainless steel X12CrMnNiN17-7-5 has been investigated with varying combinations of mean stress (σ_m) and stress amplitude (σ_a) at room temperature using a servo-hydraulic universal testing machine. X-ray diffraction profile analysis has been carried out for assessing possible martensitic phase transformation in the steel subjected to ratcheting deformation. The results indicate that ratcheting strain as well as volume fraction of martensite increases with increasing σ_m and/or σ_a; the phenomenon of strain accumulation is considered to be governed by the associated mechanics of cyclic loading, increased plastic damage as well as martensitic transformation. A correlation between strain produced by ratcheting deformation and martensitic transformation has been established.     

Corrosion Behavior of Bare,Cr3C2-25%(NiCr), and Cr3C2-25%(NiCr)+0.4%CeO2-Coated Superni 600 Under Molten Salt at 900 °C

Cr₃C₂-25(NiCr) and Cr₃C₂-25(NiCr)+0.4%CeO₂ coatings were deposited on nickel-based superalloy Superni 600 by Detonation-gun technique. Studies were conducted on bare and coated alloys in molten salt environment (Na₂SO₄-25%NaCl) at 900 °C under cyclic condition. Characterization of the corrosion product was done using field emission scanning electron microscopy/energy dispersive spectroscopy and x-ray diffraction techniques. The bare Superni 600 shows penetration of corrosion beneath the metal layer thereby indicating internal oxidation. The coating of Cr₃C₂-25(NiCr) with 0.4%CeO₂ leads to the formation of adherent scale.     

Experimental and Morphological Investigations Into Electrical Discharge Surface Grinding (EDSG) of 6061Al/Al2O3p 10% Composite by Composite Tool Electrode

In this study, a special experimental setup of EDSG using EDM and surface grinding machine has been developed in the laboratory to investigate the effect of seven input parameters namely tool polarity, peak current, pulse on-time, pulse off-time, rotational speed, abrasive particle size, and abrasive particle concentration on material removal rate (MRR) as performance measure of the process. The novelty of the present research work is that successful efforts have been made to machine the 6061Al/Al₂O_3p 10% metal matrix composites (MMC) by composite tool itself. The copper-based composite tool electrodes were fabricated by powder metallurgy route with different sizes of abrasives of silicon carbide, while 6061Al/Al₂O_3p 10% MMC were fabricated through stir-casting process. The research outcome will identify the important parameters and their effect on MRR of 6061Al/Al₂O_3p 10% composite in EDSG. The experimental results reveal that tool polarity, peak current, and rotational speed are the most influential parameters that affect MRR in EDSG process. The micro-structural and morphological analysis of machined surfaces has also been carried out to analyze the surface topography. It has been concluded that the abrasive particles substantially improves the MRR after removing the resolidified layer from the machined surface.     

Structural,Optical, and Ferroelectric Behaviors of Cu_(1-x)Li_xO(0≤x≤0.09) Nanostructures

We report structural,optical,and ferroelectric behaviors of lithium-doped copper oxide(Cu1-xLixO with x =0.0,0.05,0.07,and 0.09) nanostructures synthesized by hydrothermal method.The XRD pattern indicates the pure phase formation of CuO without any impurity,and the crystallite size is found to be increases for x =0–0.07 and decreases for x =0.09.FESEM analysis shows that the average size of Cu1-xLixO nanostructures increases with the increasing the Li-doping concentrations up to 7% and then decreases for 9% Li doping concentration.Moreover,Raman and photoluminescence spectrum also confirm the phase formation of CuO.A significant reduction in optical band gap is observed up to x =0.07,and then band gap increases for x =0.09 due to segregation of the impurities on the surface or grain boundaries,which may suppress the grain growth and results the enhancement in optical band gap.Moreover,a weak ferroelectricity is observed in CuO nanostructures for pure and 9% Li doping through polarization versus electric field(P–E).     

Effect of Retrogression and Re-Aging on Tensile Mechanical Properties in Transverse Direction of Extruded Rods from Aluminum Alloy AA7049

Metal Science and Heat Treatment - The effect retrogression and re-aging (RRA treatment) on the tensile properties in the transverse direction of extruded rods from aluminum alloy AA7049 is...