Dry machining of aluminum for proper selection of cutting tool: tool performance and tool wear

Machining of aluminum and its alloy is very difficult due to the adhesion and diffusion of aluminum, thus the formation of built-up edge (BUE) on the surface. The BUE, which affects the surface integrity and tool life significantly, affects the service and performance of the workpiece. The minimization of BUE was carried out by selection of proper cutting speed, feed, depth of cut, and cutting tool material. This paper presents machining of rolled aluminum at cutting speeds of 336, 426, and 540 m/min, the feeds of 0.045, 0.06, and 0.09 mm/rev, and a constant depth of cut of 0.2 mm in dry condition. Five cutting tools WC SPUN grade, WC SPGN grade, WC + PVD (physical vapor deposition) TiN coating, WC + Ti (C, N) + Al₂O₃ PVD multilayer coatings, and PCD (polycrystalline diamond) were utilized for the experiments. The surface roughness produced, total flank wear, and cut chip thicknesses were measured. The characterization of the tool was carried out by a scanning electron microscope (SEM) equipped with energy-dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD) pattern. The chip underface was analyzed for the study of chip deformation produced after machining. The results indicated that the PCD tool provides better results in terms of roughness, tool wear, and smoother chip underface. It provides promising results in all aspects.     

Low Cost Porous Alumina with Tailored Microstructure and Thermal Conductivity Prepared using Rice Husk and Sucrose

This study demonstrates a cost‐effective way to fabricate porous ceramics with tailored porosity and pore microstructure using 5–40 wt% rice husk (RH) in <75 μm, 75–180 μm, 180–355 μm, 355–420 μm, and 420–600 μm size, as pore former. Sucrose, used as binder, also acted as a pore former. Porous alumina compacts with 20%–66% volume fraction porosity and 50–516 μm pore size (length) were successfully fabricated. Microstructure of samples reveal randomly oriented elongated coarse pores and fine pores (avg. size 4 μm), created during burnout of RH and sucrose, respectively. Samples with isolated and/or interconnected pores were fabricated using this process. Thermal conductivity of the samples prepared was measured using Transient Plane Source (TPS) technique. Thermal conductivity ranges from 1.2 to 24 W/mK. Experimental results agree closely with predictions made based on Effective Medium Theory (EMT) for a two‐phase system.     

Poly(ethyleneterephthalate) glycolysates as effective toughening agents for epoxy resin

The potential of poly(ethyleneterephthalate) glycolysates toward improving the energy absorption characteristics of cycloaliphatic epoxy resins has been explored. Microwave‐assisted glycolytic depolymerization of PET was performed in the presence of polyether diols of different molecular weights. The obtained glycolysates were blended with epoxy, and their mechanical properties were studied under both quasi‐static and dynamic conditions. Significant improvements were observed, which were found to depend both on the amount as well as nature of glycolysate. Amine functionalities were introduced at the terminal positions of glycolysates to improve the compatibility between the two phases. The amine derivatives exhibited superior performance and the Mode I fracture toughness (K_IC) of epoxy increased by ～18% in optimized compositions, which is indicative of its improved notch sensitivity. Neat epoxy specimens fractured in a brittle fashion, but all the blends exhibited ductile failure, as evidenced by surface morphological investigations. The mechanical properties of epoxy blends prepared with analogous aliphatic polyols, both before and after amine functionalization, were also studied which clearly reveal the beneficial role of aromatic groups toward improving the toughness of the base cycloaliphatic epoxy resin without compromising on the material stiffness. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39941.     

pH‐sensitive crosslinked guar gum‐based superabsorbent hydrogels: Swelling response in simulated environments and water retention behavior in plant growth media

Crosslinked guar gum‐g‐polyacrylate (cl‐GG‐g‐PA) superabsorbent hydrogels were prepared to explore their potential as soil conditioners and carriers. The hydrogels were prepared by in situ grafting polymerization and crosslinking of acrylamide onto a natural GG followed by hydrolysis. Microwave‐initiated synthesis under the chosen experimental conditions did not exhibit any significant improvement over the conventional technique. The optimization studies of various synthesis parameters, namely, monomer concentration, crosslinker concentration, initiator concentration, quantity of water per unit reaction mass, particle size of backbone, and concentration of alkali were performed. The hydrogels were characterized by wide‐angle X‐ray diffraction, scanning electron microscopy, Fourier transform infrared spectroscopy, and solid‐state ¹³C‐NMR spectroscopy. Swelling behavior of a candidate hydrogel [GG‐superabsorbent polymer (SAP)] in response to external stimuli, namely, salt solutions, fertilizer solutions, temperature, and pH, was studied. The GG‐SAP exhibited significant swelling in various environments. The effect of GG‐SAP on water absorption and the retention characteristics of sandy loam soil and soil‐less medium were also studied as a function of temperature and moisture tensions. The addition of GG‐SAP significantly improved the moisture characteristics of plant growth media (both soil and soil‐less), showing that it has tremendous potential for diverse applications in moisture stress agriculture. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41060.     

Soluble‐eggshell‐membrane‐protein‐modified porous silk fibroin scaffolds with enhanced cell adhesion and proliferation properties

In this study, a porous silk fibroin (SF) scaffold was modified with soluble eggshell membrane protein (SEP) with the aim of improving the cell affinity properties of the scaffold for tissue regeneration. The pore size and porosity of the prepared scaffold were in the ranges 200–300 μm and 85–90%, respectively. The existence of SEP on the scaffold surface and the structural and thermal stability were confirmed by energy‐dispersive X‐ray spectroscopy, X‐ray diffraction, Fourier transform infrared spectroscopy, differential scanning calorimetry, and thermogravimetric analysis. The cell culture study indicated a significant improvement in the cell adhesion and proliferation of mesenchymal stem cells (MSCs) on the SF scaffold modified with SEP. The cytocompatibility of the SEP‐conjugated SF scaffold was confirmed by a 3‐(4,5‐dimethyltriazol‐2‐y1)‐2,5‐diphenyl tetrazolium assay. Thus, this study demonstrated that the biomimic properties of the scaffold could be enhanced by surface modification with SEP. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40138.     

Uricase-immobilization on radiation grafted polymer support for detection of uric acid using Ag-nanoparticle based optical biosensor

A functional polymer support was designed for covalent immobilization of enzyme uricase, which was further utilized in a single enzyme based silver nanoparticles (Ag-NPs)-optical biosensor system for estimation of uric acid. A carboxylic acid functionalized polymer support was fabricated via gamma radiation induced mutual-irradiation grafting of polyacrylic acid (PAA) on to non-woven polypropylene (PP) matrix. Grafting parameters, such as dose, monomer concentration, homopolymer inhibitor and inorganic acid concentration were studied to optimize the grafting process. PAA-g-PP samples were characterized by grafting yield measurement, water uptake, FTIR, TGA and SEM techniques. Uricase enzyme was immobilized on to the PAA-g-PP support via covalent amide linkage using coupling agents, namely N-hydroxysuccinimide (NHS) and N-ethyl-N′-(3-(dimethylamino)propyl)carbodiimide (EDC). The catalytic activity of uricase was investigated spectrophotometrically using uric acid as a substrate. Study of kinetic parameters (K_m, V_max) revealed the value of K_m for covalently immobilized uricase to be ∼1.2-fold higher than that of free enzyme. The uricase-immobilized-PAA-g-PP samples could be repeatedly used for ∼20 cycles over a period of 30 days when stored in phosphate buffer (pH∼7.4) at 4°C without significant decrease in the enzyme activity. The uricase immobilized samples were successfully used in conjunction with the radiolytically synthesized Ag-NPs as a LSPR-optical biosensor for estimation of uric acid.     

External stimulus-responsive biomaterials designed for the culture and differentiation of ES,iPS, and adult stem cells

The physical and chemical characteristics of biomaterial surface and hydrogels can be altered by external stimuli, such as light irradiation, temperature changes, pH shifts, shear stress forces, electrical forces, and the addition of small chemical molecules. Such external stimulus-responsive biomaterials represent promising candidates that have been developed for the culture and differentiation of embryonic stem (ES) cells, induced pluripotent stem (iPS) cells, and adult stem cells. Biomaterials that are designed to respond in a reversible manner to specific external signals can be formed on micropatterned or non-micropatterned surface, in hydrogels, or on microcarriers. Stem cells and the cells differentiated from them into specific tissue lineages can be cultured and/or differentiated on dishes with immobilized external stimulus-responsive polymers. Cells can be detached from these dishes without using an enzymatic digestion method or a mechanical method when the appropriate external stimulus is generated on the surface. This review discusses the polymers and polymeric designs employed to produce surface and hydrogels for stem cell culture, differentiation, and/or cell detachment using various external stimuli.     

Solid‐state NMR study of spin finish of thermally treated PAN and PAN/CNT precursor fibers

Dry‐jet wet‐spun polyacrylonitrile (PAN) and PAN/carbon nanotubes (CNTs) precursor fibers coated by spin finishes were characterized using the solid‐state ¹H nuclear magnetic resonance technique. Series of fiber samples were prepared upon thermal treatment at different temperatures (room temperature to 180°C). Using the Hahn echo sequence, relatively mobile components were identified and the effect of the heat treatment on those components was studied. It was observed that the mobile components are mainly the spin finishes. Heat treatment caused loss of one of the spin finishes (Type B) to a great extent (～80%), whereas the other two spin finishes (Type A and Type C) were more stable. Additional information regarding the change in molecular mobility due to heat treatment was obtained by the spin‐lattice relaxation time ( T₁ ) analysis. It was found that the presence of CNT affects the T₁ relaxation time of the polymer in the composite fiber, however, that of relatively mobile components remains unaffected. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40734.     

Gelatin‐carbohydrate phase‐separated hydrogels as bioactive carriers in vaginal delivery: Preparation and physical characterizations

The current study focuses on the alteration of properties of the gelatin hydrogels using polysaccharides (e.g., maltodextrin, dextran, and sodium carboxymethyl cellulose) for probable use in vaginal delivery of antimicrobials. The hydrogels were prepared by varying the proportions of gelatin and polysaccharides and were characterized by microscopy, mechanical testing, and impedance spectroscopy. Metronidazole (MZ), drug of choice for the treatment of bacterial vaginosis, was incorporated within the hydrogels. In vitro release studies of MZ from the hydrogels was studied in‐depth using modified Franz's diffusion cell. Antimicrobial efficiency of the MZ‐loaded hydrogels was tested against E. coli and B. subtilis. The results suggested that the incorporation of polysaccharides resulted in the phase‐separated hydrogels. The properties of the hydrogels was found be suitable for vaginal delivery. The drug release and antimicrobial efficiency from the hydrogels suggested that the developed hydrogels may be used for the delivery of antimicrobials in the vaginal lumen. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40445.