Failure analysis of aluminum cable steel reinforced (ACSR) conductor of the transmission line crossing the Paraná River

The failure of the conductor of the 460 kV overhead transmission line located along the crossing of the Paraná River was investigated. As a result of this failure, a blackout took place in the southern states of Brazil in January of 2002, reaching approximately 67 million inhabitants. Investigation of the external aluminium layer of the ACSR conductor near the fracture showed typical static deformation marks and dynamic fretting wear tangential marks, both associated with the presence of Al₂O₃ debris. Additionally, encrusted silicon particles were observed on the external surface of the strands. The internal Al layer showed elliptical deformation marks also associated with Al₂O₃ debris. Both Al₂O₃ and Si particles are efficient abrasive material, which associated with slight relative motion of metallic surfaces (clamp/strand and strand/strand) can promote fretting wear. Two types of fracture surface of the Al strands were identified: 45° and quasi-normal surfaces, the former being the predominant type. Delamination and particle detachment were the mechanisms of superficial degradation observed on the Al strands, indicating that the rupture of the strands occurred under a gross slip fretting regime induced by sub-conductor oscillation. Inspection of the internal surface of as-cast Al–10%Si spacer clamps revealed different stages of intense circumferential wear caused by the preferential cracking and particle detachment of the eutectic constituent of the as-cast microstructure. This intense wear reduces the clamping contact pressure, which allows higher displacement amplitude and leads to the critical fretting regime. Finally, a few suggestions are discussed to minimise the occurrence of future failures.     

Prestressed concrete containment of nuclear power station with PWR

The initial steps of the development of prestressed concrete containment (PCC) for nuclear power plant (NPP) with pressurized water reactors (PWR) in the former USSR are analyzed. The constructive and technological decisions, accepted for primary PCC of Novovoronez NPP, such as the positioning of reinforcement elements and seaths in cylindrical wall and dome of the containment, the anchorage of reinforcement element ends, the technological aspects of concrete works, system and technology of a high level of biaxial pressing on a thin-wall structure at large wrapping angles of power reinforcing strands and etc. are observed. Experience won through the construction and operation of the primary PCC served as a basis for development of a new generation of improved unified PCC (IUPCC) for serial NPP, equipped with PWR of capacity of 1000 MW. The IUPCC is actually a cylinder 45 m in diameter and 54-m high covered with a gently sloping spherical dome. Thickness of cylinder wall is 1200 mm and that of dome wall is 1100 mm. The principle novelty of this PCC is the type and positioning of reinforcement strands. The paper describes strand arrangement and their anchorage in IUPCC. In the vertical part of PCC, strands are arranged on a helical-loop scheme and both strand ends are firmly anchored at the ring girder. Each strand is bended at the bottom of the containment. In the dome, strands are grouped on the orthogonal-loop scheme with the anchorage on one side and with bend of loop on the opposite side of the ring girder. To prevent the leakage of gases and to ensure tightness of the IUPCC an inner metal 8-mm liner with special anti-corrosion coating is designed. Monitoring and checking the stress and strain state of IUPCC is possible during the building, testing as well as operating periods. If any defects or decreased prestress of concrete are detected it is possible to tighten or replace the strands. It is noted that the more than 20 IUPCCs are in-service in Russia, Ukraine, and Bulgaria where NPP with PWR of capacity of 1000 MW were constructed.     

Effect of misalignment on electrical characteristics of ACF joints for flip chip on flex applications

The effect of misalignment on the electrical properties of anisotropic conductive film (ACF) joints is investigated in this work. It is found that along with the increase of misalignment, the connection resistance of ACF joints increases. When the misalignment in x-direction is less than 5 μm, the increase rate of connection resistance is quite large. Then, along with the severity of misalignment, the increase rate becomes smaller. Finally, when the misalignment is close to 20 μm, the increase rate rises again. The Holm's electric contact theory is used for understanding the connection resistance variation. On the other hand, with the increase of misalignment in x-direction, the insulation resistance between ACF joints decreases. If the misalignment exceeded 10 μm, the decrease is prominent for the Ni particle ACF joints. This phenomenon can be explained by the effect of dielectric damage of the epoxy.Computer programs are also developed to calculate the variation of the probability of open and shorting after misalignment and predicate the maximum misalignment tolerance. The results show that the open and shorting probability increase abruptly after misalignment. On the view of pad parameters, the open probability is mainly related to the pad area, while the pads gap is critical to the shorting probability. Large pads gap (small pad width) can reduce the shorting probability obviously. On the other hand, enlarging the pad area by increasing pad length decreases the open probability significantly. So comparing to square shape pad, rectangle shape pad can reduce the failure probability greatly.     

Mixed mode fatigue crack growth predictions

This work is aimed at developing a predictive capability for the quantitative assessment of crack growth under fatigue loadings. The crack growth rate relation, $\text{Δa}\text{ΔN}$, may involve all three stress intensity factors k₁-k₃ such that the direction of crack growth may not be known in advance and must be predicted from a preassumed criterion. In principle, both the stress amplitude and the mean stress level should be included in the original expression for $\text{Δa}\text{ΔN}$.The strain energy density factor range, ΔS, is found to be a convenient parameter for predicting fatigue crack growth and can be applied expediently to examine the combined influence of crack geometry, complex loadings and material properties. Assumed is the accumulation of energy, $\text{ΔW}\text{ΔV}$, stored in an element ahead of the crack which triggers subcritical crack growth upon reaching a number of loading cycle, say ΔN. The proposed $\text{δa}\text{ΔN}$ relationship includes both the stress amplitude and mean stress effects.     

Symmetry-breaking transitions in equilibrium shapes of coherent precipitates: Effect of elastic anisotropy and inhomogeneity

We examine the symmetry-breaking transitions in equilibrium shapes of coherent precipitates in two-dimensional (2-D) systems under a plane-strain condition with the principal misfit strain components ε* _xx and ε* _yy . For systems with cubic elastic moduli, we first show all the shape transitions associated with different values of t=ε* _yy /ε* _xx . We also characterize each of these transitions, by studying its dependence on elastic anisotropy and inhomogeneity. For systems with dilatational misfit (t=1) and those with pure shear misfit (t=−1), the transition is from an equiaxed shape to an elongated shape, resulting in a break in rotational symmetry. For systems with nondilatational misfit (−1<t<1; t ≠ 0), the transition involves a break in mirror symmetries normal to the x- and y-axes. The transition is continuous in all cases, except when 0<t<1. For systems which allow an invariant line (−1≤t<0), the critical size increases with an increase in the particle stiffness. However, for systems which do not allow an invariant line (0<t≤1), the critical size first decreases, reaches a minimum, and then starts increasing with increasing particle stiffness; moreover, the transition is also forbidden when the particle stiffness is greater than a critical value.     

Bounds on the number of samples needed for neural learning.

The relationship between the number of hidden nodes in a neural network, the complexity of a multiclass discrimination problem, and the number of samples needed for effect learning are discussed. Bounds for the number of samples needed for effect learning are given. It is shown that Omega(min (d,n) M) boundary samples are required for successful classification of M clusters of samples using a two-hidden-layer neural network with d-dimensional inputs and n nodes in the first hidden layer.