Molybdenum Oxycarbide and Tungsten Oxycarbide Coatings on Silicon Carbide Fibers

The strength and toughness of fibrous composites depend on the interface properties which control the bonding between the fibers and matrices. One method of controlling the interface involves coating the fiber with an appropriate material. In a previous study, it was found that there is a definite advantage in using low coating temperatures to prevent fibers from degrading. We therefore were interested in a report that Mo₂C could be deposited from Mo(CO)₆ at temperatures as low as 300° to 475°C. Our studies indicated that the material was not Mo₂C, but an oxycarbide, which, with an analogous tungsten oxycarbide coating, was applied to SiC yarns. Both oxycarbides could be converted to the metals by heat-treating in N₂.     

A novel microneedle array for the treatment of hydrocephalus

We present a microfabricated 10 by 10 array of microneedles for the treatment of a neurological disease called communicating hydrocephalus. Together with the previously reported microvalve array, the current implantable microneedle array completes the microfabricated arachnoid granulations (MAGs) that mimic the function of normal arachnoid granulations. The microneedle array was designed to enable the fixation of the MAGs through dura mater membrane in the brain and thus provide a conduit for the flow of cerebrospinal fluid. Cone-shaped microneedles with hollow channels were fabricated using a series of microfabrication techniques: SU-8 photolithography for tapered geometry, reactive ion etching for sharpening the microneedles, 248 nm deep UV excimer laser machining for creating through-hole inside the microneedles, and metal sputtering for improved rigidity. Puncture tests were conducted using porcine dura mater and the results showed that the fabricated microneedle array is strong enough to pierce the dura mater. The in vitro biocompatibility test result showed that none of the 100 outlets of the microneedles exposed to the bloodstream were clogged significantly by blood cells. We believe that these test results demonstrate the potential use of the microneedle array as a new treatment of hydrocephalus.     

Nanocomposites based on polyethylene and Mg-Al layered double hydroxide. I. Synthesis and characterization

Low density polyethylene (LDPE)/Mg-Al layered double hydroxide (LDH) nanocomposites have been synthesized with different compositions by melt-mixing technique using maleic anhydride grafted polyethylene as compatibilizer. LDH has been modified by sodium dodecylbenzene sulfonate using reconstruction method and characterized by X-ray diffraction (XRD) and Fourier transform infrared (FTIR) spectroscopy. The nanocomposites are characterized by different techniques such as, transmission electron microscopy (TEM), XRD and rheology. The TEM analysis shows a complex nature of particle dispersion in the polymer matrix with wide distribution of particles sizes and shapes. The rheological analysis showed significant changes in linear viscoelastic responses of the composites, even at very low concentration (2 phr) of LDH materials, in comparison to the pure polymer in low frequency regime in dynamic frequency sweep experiments. These changes are related to the LDHs-polymer chains interactions resulting in network-like structure.     

Epoxy‐tert‐butyl poly(cyanoarylene ether) blends: Phase morphology,fracture toughness,and mechanical properties

Tert‐butyl hydroquinone–based poly(cyanoarylene ether) (PENT) was synthesized by the nucleophilic aromatic substitution reaction of 2,6‐dichlorobenzonitrile with tert‐butyl hydroquinone using N‐methyl‐2‐pyrrolidone (NMP) as solvent in the presence of anhydrous potassium carbonate in a nitrogen atmosphere at 200°C. PENT‐toughened diglycidyl ether of bisphenol A epoxy resin (DGEBA) was developed using 4,4′‐diaminodiphenyl sulfone (DDS) as the curing agent. Scanning electron micrographs revealed that all blends had a two‐phase morphology. The morphology changed from dispersed PENT to a cocontinuous structure with an increase in PENT content in the blends from 5 to 15 phr. The viscoelastic properties of the blends were investigated using dynamic mechanical thermal analysis. The storage modulus of the blends was less than that of the unmodified resin, whereas the loss modulus of the blends was higher than that of the neat epoxy. The tensile strength of the blends improved slightly, whereas flexural strength remained the same as that of the unmodified resin. Fracture toughness was found to increase with an increase in PENT content in the blends. Toughening mechanisms like local plastic deformation of the matrix, crack path deflection, crack pinning, ductile tearing of thermoplastic, and particle bridging were evident from the scanning electron micrographs of failed specimens from the fracture toughness measurements. The thermal stability of the blends were comparable to that of the neat resin. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3536–3544, 2006     

Coal liquefaction in nitrogen compounds

Model compound studies have shown that 1,2,3,4-tetrahydroquinoline is an exceptionally good coal solvent. In the pure compound, subbituminous coal conversion to THF-soluble products approaches 100% under relatively mild reaction conditions. The effectiveness of tetrahydroquinoline for coal conversion appears to be related to its concentration relative to coal. The unique behaviour of tetrahydroquinoline is ascribed to its being a highly active H-donor; the fact that it is regenerable under reaction conditions by the reaction of hydrogen and quinoline; and that its polarity allows penetration of the coal structure and aids in dispersion of the dissolved coal. It has been found that, during reaction with coal, tetrahydroquinoline and other nitrogen compounds undergo extensive condensation reactions which result in an increase in the nitrogen content of the high boiling and non-distillable liquefaction products.     

Wrinkling of epoxy powder coatings

Differential scanning calorimetry (DSC) and mechanical profilometry were used to study wrinkle formation in curing epoxy powder coatings. Powder coating formulations were studied that contained solid epoxy resins, methylene disalicylic acid (MDSA) crosslinker, and an amine‐blocked Lewis acid catalyst. Both the crosslinker (MDSA) and the amine‐blocked catalyst are required for wrinkle formation. Evaporation of the blocking amine from the free surface of the coating generated a depthwise gradient in the extent of polymerization and crosslinking, and hence in the degree of solidification, as evidenced by the formation of a mechanical skin prior to wrinkling. It is hypothesized that compressive elastic stress develops in the still swellable skin when unreacted low‐molecular‐weight material from beneath diffuses up into the monomer‐ or oligomer‐depleted crosslinking skin and swells it. This compressive stress, if above a critical value, buckles the skin to produce wrinkles. Experimentally observed compositional requirements for wrinkle formation were consistent with the proposed mechanism. The size of the wrinkles can be controlled by varying formulation parameters such as the amount of catalyst or crosslinker. Increasing the amount of catalyst decreased both the wavelength and the amplitude of the wrinkle pattern. Increasing the amount of crosslinker initially increased the amplitude of the wrinkles; after reaching a maximum level, the wrinkle amplitude decreased. DSC was a useful tool to understand the critical reactions responsible for wrinkling in this system. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 116–129, 2005     

Ultimate properties of blown films of linear low density polyethylene resins as affected by alpha-olefin comonomers

Blown film samples of linear low density polyethylene resins copolymerized with butene, hexene, and octene were characterized in terms of various mechanical and optical properties which included tensile, impact, tear, puncture, haze, and gloss. The microstructure development aspects were also investigated employing crystallinity and density, infrared dichroic ratio, and birefringence, and focusing on various positions along the circumference of the bubble. The ultimate properties, and the microstructure of the blown film samples, were found to depend strongly on the extent of short chain branching and on the comonomer employed.     

Qualitative and quantitative analysis of multilayer coextruded and laminated films

The packaging industry is undergoing a period of rapid expansion in the use of multilayer and coextruded containers. This presents a challenge to the analytical chemist, who must characterize these extremely complex structures. The state of the art for the production of the new generation of containers, including methods, materials and structures, will be briefly reviewed. The applications of such containers and the motivations for the analysis of the structures involved will also be reviewed. The methods for the analysis of these multilayer and coextruded structures will then be considered in detail. The characterization of the surfaces involved will be emphasized. Techniques to identify, quantify, and determine the orientation of the structures will be discussed. The use of infrared spectroscopy (with emphasis on internal reflection spectroscopy) for the identification of the materials in these structures will be discussed. Also, the use of infrared spectroscopy in quantitatively determining the composition and orientation of the structures will be presented. The use of optical microscopy and combined microscopy/infrared spectroscopy for the quantification of the layer structures will be discussed. The use of auxiliary techniques for the completion of the analysis of the complex layer structures will be presented.     

Topography of the flank wear surface

In many applications, topography represents the main external features of a surface. This paper describes the topography of the flank wear surface and also presents the relationship between the maximum flank wear and the topography parameters (roughness parameters) of the flank wear surface during the turning operation. A modern CNC lathe machine (Okuma LH35-N) was used for the machine turning operation. Three-dimensional surface roughness parameters of the flank wear surface were measured by a surface texture instrument (from Talysurf series) using surface topography software (Talymap). Based on the resulting experimental data, it is found that as the flank wear increases, the roughness parameters (sR_a, sR_q, and sR_t) on the flank surface increase significantly. The greater the roughness value of the flank wear surface, the higher the friction of the tool on the workpiece and the greater the heat generation that will occur, thus ultimately causing tool failure. On the other hand, positive skewness (sR_sk) indicates the presence of a small number of spikes on the flank surface of the cutting tool, which could quickly wear off during the machining process.     

A scalable constraint-based Q-hash indexing for moving objects

In this paper, we develop a Q-hash index structure to efficiently store the position of moving objects. An environment of moving objects contains continuously changing locations which are hard to index using traditional index structures such as R-trees, QuadTrees and their variants. In order to answer the queries accurately, one of the problems faced in storing these positions is the number of updates that have to be made to the database whenever locations change. The high maintenance overhead on updates leads to performance degradation of these index structures; additionally, it makes the database very bulky which results in very poor performance in terms of query execution time. One of the main objectives of the structure we propose is to minimize the number of updates to the database to an optimal number so that the accuracy and response time of the query result are not compromised and at the same time the number of wireless communications can be reduced. The indexing is done using a hashing technique where the hashing function makes use of a region based QuadTree structure. To improve the efficiency of the query processing our index structure helps us define constraints over speed, direction and location of the moving object at the device level which controls the number of updates. In addition, in order to answer different query types efficiently at all levels we propose a three-tier (moving object, regional server, central repository) architecture. Our extensive performance evaluation and comparison of the proposed technique concludes that our scheme outperforms existing Q + R-tree and QuadTree in terms of range query execution time by a high order of magnitude.