Synthesis of Ultrahigh-Temperature Si–B–C–N Ceramic from Polymeric Waste Gas

A "green" route to ultrahigh-temperature Si–B–C–N ceramic from vacuum-degassing waste gas of polyborosilazane {B[C₂H₄Si(CH₃)NH]₃} _n (T2-1) has been developed. After gas-to-gel transformation, an amorphous ceramic Si_5.3B_1.0C₁₉N_3.7 was derived from the gel by dehydrocoupling and polymer-to-ceramic transformation. The ceramic started to form a nanostructure at 1700°C and resisted thermal degradation up to 2200°C in argon. This suggests that vacuum-degassing waste gases of polymer precursors may be perfect raw materials for various advanced ceramics.     

Modelling of long-term diffusion–reaction in a bentonite barrier for radioactive waste confinement

Bentonites have been proposed as buffer material for barriers in geological disposal facilities for radioactive waste. This material is expected to fill up by swelling the void between the canisters containing the waste and the surrounding ground. However, the bentonite barriers may be submitted to changes of humidity, temperature variation, fluid interaction, mass transport, etc. This could modify the physico-chemical performance of the barrier, mainly on the interface with the steel container and with the geological barrier. The engineered barrier development necessitates thus the study of the physico-chemical stability of its mineral component as a function of time under the conditions of the repository in the long-term.The purpose of the present study was two-fold. Firstly, it was hoped to simulate the chemical transformations (geochemical and cation exchange reactions) coupled with diffusion of chemical-elements into the engineered barrier under repository conditions by applying a thermokinetic hydrochemical code (KIRMAT: Kinetic Reactions and Mass transport).Secondly, it was hoped to apply a simplified method to estimate the swelling capacity evolution by a volume balance in the fluid-saturated engineered barrier, considering that the decay of swelling capacity is directly proportional on the volume of transformed montmorillonite and, taking into account that it may be partially compensated by the volume of neo-formed swelling clays.The system modelled herein was considered to consist of 1-m thick zone of water-saturated engineered barrier. This non-equilibrated system was placed in contact with a geological fluid on one side, which was then allowed to diffuse into the barrier, while the other side was kept in contact with a source of metallic iron. Reducing initial conditions(P_O2 0; Eh = − 200 mV) and a constant reaction temperature (100 °C) were considered.The results showed that the EB in contact with the geological fluid was highly transformed after 10,000 years, whereas the most significant chemical processes were illitization, cation exchange and saponization, extending up to 20 cm into the EB. Chemical transformations of minor importance in the EB were identified as well, such as a neo-formation of silicates (quartz, cristobalite), anhydrite, laumontite, magnetite and chlorite in the system.A simplified method based on volume balance showed that the swelling capacity of the bentonite barrier is slightly affected after 10,000 years of diffusion–reaction (D close to 1) because the volume of neo-formed swelling-clays is almost directly proportional to the volume of transformed Na/Ca-montmorillonite, except for a strong illitization and/or neo-formation of non-swelling clays. In the present study, this simple approach predicted that the decay of swelling capacity of the engineered barrier is drastically affected close to the geological barrier-engineered barrier interface. Out this zone the swelling capacity decay lies between 5% and 11%.     

Immobilization of Ru(II)(salen)(PPh3)2 on Mesoporous MCM-41/SBA-15: Characterization and Catalytic Applications

Ru(II)(salen)(PPh₃)₂ immobilized on MCM-41 and SBA-15 modified with aminopropyl groups as linkers has been synthesized and characterized by elemental analysis, TEM, FTIR, BET, and TGA. Elemental analysis shows that the grafted samples contain 0.7–0.8 wt.% Ru. The retaining of long range ordering of the mesoporous MCM-41 and SBA-15 supporting materials after grafting is evident from TEM and N₂ adsorption/desorption measurements. FTIR and TGA spectra show the formation of metal salen complexes with the amino groups acting as connectors to the SiO₂ surface. Both grafted materials were successfully applied as catalysts for the olefination of various aldehydes with very good yields and high E-selectivity. The catalyst materials are recyclable for several catalytic runs.     

Azacrown Ethers with Naphthyl Branches. Fluorescence Properties,Protonation and Metal Coordination

Starting from 1,4,10,13-tetraoxa-7,16-diazacyclooctadecane, we have prepared two compounds by replacing the amine hydrogens with naphthyl or 3,5-bis(2′-oxymethylnaphthyl)benzyl units. The absorption and emission spectra of compounds 2 (N,N′-bis(2-naphthylmethyl)-1,4,10,13-tetraoxa-7,16-diazacyclooctadecane) and 3 (N,N′-bis[3,5-bis(2′-oxymethylnaphthyl)benzyl]-1,4,10,13-tetraoxa-7,16-diazacyclooctadecane) have been studied in CH₃CN:CH₂Cl₂ 1:1 (v/v) solution. For comparison purposes, the spectroscopic properties of N-methyl(2-methylnaphthalene)ethylamine (1) have also been investigated. For each compound, the absorption spectra are qualitatively very similar to that of naphthalene, with molar absorption coefficients as expected for the presence of one (1), two (2), and four (3) naphthyl chromophoric groups. The fluorescence spectra, however, are quite different from that of naphthalene. The naphthalene-type fluorescence (λ_max = 337 nm) is strongly quenched, particularly for compounds 1 and 2 which also exhibit a broad emission band in the visible region (λ_max ≈ 480 nm) assigned to a low lying charge-transfer excited state. In the case of compound 3, a quenched naphthalene-type band is accompanied by weak exciplex and excimer emissions. Upon titration with CF₃SO₃H, the charge transfer bands of 1 and 2 and the exciplex emission of 3 disappear and the naphthalene-type bands regain intensity. Titration plots show that in compounds 2 and 3 the protonation of the two nitrogens occurs stoichiometrically in two distinct steps. Titration with Zn²⁺ gives rise to 2.Zn²⁺ and 3.Zn²⁺ complexes. This article is dedicated to Professor Dedier Astruc.     

Development of a reliable grinding procedure for ceramic medical instruments

Surgical instruments have to meet strict requirements on functionality and stable performance. The functional properties of scalpels, for example, are mainly dependent on a precise cutting edge geometry and high blade sharpness. To achieve a reliable production of scalpels, it is necessary to establish a holistic understanding of the process chain as well as the interactions of all machining processes. An innovative zirconium oxide offers high toughness and high wear resistance, leading to its use in ophthalmic scalpels. A cooperative project has been conducted by two universities and two industrial partners, funded by the German Federal Ministry of Economics and Technology (BMWi).The project focuses particularly on the grinding process as a controlling factor for the scalpel’s functionality and sharpness. The complex process chain with various interactions of kinematics, vibrations and tool micro-topography was developed for high reliability and efficiency. The performance of in-machine dressing of diamond wheels with diamond form rollers was decisive for scalpel quality.     

Simulation based model for tool life prediction in bevel gear cutting

Due to unpredictable tool life behavior in bevel gear cutting, unexpected production stops for tool changes occur. These lead to additional manufacturing costs. Because of its complexity, it is currently not possible to analyze the bevel gear cutting process sufficiently regarding tool life. This restriction leads to an iterative process design and determination of the ideal process parameters by using a trial-and-error approach. As a matter of fact, there is no concept to predict tool life in bevel gear cutting. Thus, a project has been initiated in order to develop a tool life model based on cutting simulation. This report presents the tool life model which combines a manufacturing simulation for bevel gear cutting with a regression model. The data of the regression model are determined by analogy trials. The combination of manufacturing simulation and regression model allows a local tool life prediction along the cutting edge.     

Polylactide (PLA)—a new way of production

Poly(lactide) (PLA), a biodegradable aliphatic polyester with excellent properties for different polymer applications, has been used mostly in the biomedical field, mainly because of its high price, resulting from expensive polymerization and purification techniques. Although this polymer can play a major role in future markets for biodegradable polymers, the current high price has to be reduced significantly to at least $4 US/kg. Therefore, this paper aims to partially review the polymerization techniques traditionally used in PLA synthesis and to propose new developments that enable us to produce these polymers by an innovative process for just a portion of the costs traditionally charged, using reactive extrusion techniques in a closely intermeshing co-rotating twin screw extruder. This paper gives an overview of attainable mechanical properties and future markets.