High Thermal Conductivity in Silicon Nitride with Anisotropie Microstructure

Silicon nitride was fabricated by tape casting of α-Si₃N₄ powder with 5 wt% Y₂O₃ and 5 vol% rodlike β-Si₃N₄ seed particles, followed by tape stacking, hot pressing under 40 MPa, and annealing at 1850°C for 2-66 h under a nitrogen pressure of 0.9 MPa. Silicon nitrides fabricated by this procedure exhibited a highly anisotropic microstructure with large elongated grains (developed from seed particles) uniaxially oriented parallel to the casting direction. Thermal conductivities parallel to the grain alignment were much higher than those measured in other directions and exhibited high values of up to 120 W/(m.K). The anisotropic thermal conductivity of the specimen could be explained by the rule of mixture, considering that large elongated grains developed from seeds have higher thermal conductivity than a small-grained matrix.     

Low‐velocity impact response and compression after impact assessment of recycled carbon fiber‐reinforced polymer composites for future applications

The influence of recycling on the impact damage resistance of recycled carbon fiber‐reinforced polymer (CFRP) composites was investigated using low‐velocity impact and compression after impact (CAI) tests. The relationships among load, force, and time were analyzed to gain insight into the damage characteristics of three types of composite laminate: virgin CF‐reinforced polymer (V‐CFRP), recycled CF‐reinforced polymer (R‐CFRP), and treated recycled CF‐reinforced polymer (TR‐CFRP). Special emphasis was placed on evaluating the extent of damage and the residual mechanical properties as affected by three different fiber surface states. Substantial differences were noted in the shape, area, and damage mode of impact using ultrasonic c‐scanning, photography, and scanning electron microscopy (SEM). V‐CFRP indicated significant improvement in impact damage resistance in the form of less damage, higher residual strength, and greater shear failure angle. Damage resistance was improved up to 80% of V‐CFRP by surface cleaning while R‐CFRP is 50% of V‐CFRP. Shear failure angle of 16° was attained from R‐CFRP and it was increased to 24° when the recycled fibers were cleaned. The result of SEM showed that there was less delamination of TR‐CFRP compared with R‐CFRP. This work proves that the low‐velocity impact response of recycled composites can rival that of virgin composites, while providing a basis for future applications of recycled carbon in many fields. POLYM. COMPOS., 35:1494–1506, 2014. © 2013 Society of Plastics Engineers     

Conditions for growth of AlN single crystals in Al–Sn flux

In this study, we investigated the Al–Sn flux system and its growth conditions to obtain AlN single crystals. AlN single crystals of a size of 50 μm were successfully grown using an Al–Sn melt under nitrogen gas pressure. The growable region of the AlN crystals was established using a pressure‐temperature diagram. The required nitrogen gas pressure for the growth of the AlN crystals was found to decrease with increasing temperature, and AlN was grown at 0.1 MPa nitrogen pressure above 1300°C. By investigating the AlN yield with various Al concentrations, we confirmed that the Al component in the Al–Sn melt facilitated nitrogen dissolution. Finally, scanning electron microscopy analysis showed that the obtained AlN particles showed good morphology.     

Super‐reflective color LCD with PDLC technology

Abstract— A novel reflective color LCD without polarizers has been developed using a PDLC film and a retro‐reflector. Bright color images including moving images are achievable with ambient light. This novel LCD will enable the new application area of electronic paper.     

Starting method of a superconducting generator in a combined‐cycle power plant

In the combined‐cycle power plant generators are started by using the igniting arrangement up to the ignition rotational speed of the gas turbine. On the other hand, in the case of using the superconducting generator, it is difficult to apply the igniting arrangement used to generate electricity on the combined cycle for the structure as is. We examined the induction motor starting method for the superconducting generator by using the 70‐MW‐class quick‐response excitation superconducting model generator and the VVVF power supply. From the examination, we confirmed the ability to raise the rotational speed from 6 to 360 rpm. Moreover, it was found to be able to start 200‐MW‐class superconducting generators by the induction motor starting method with the analysis. © 2007 Wiley Periodicals, Inc. Electr Eng Jpn, 160(2): 30– 38, 2007; Published online in Wiley InterScience ( www.interscience. wiley.com ). DOI 10.1002/eej.20283     

Study on sustainable redevelopment of a densely built-up area in Tokyo by introducing a distributed local energy supply system

“Distributed local energy systems” had been expected to rationalize the supply of energy to built-up areas, but until now very little research has been performed to estimate the effect of their application to actual cities. In this research, therefore, a future vision for the year 2030 in the Sancha Area (SANCHA VISION 2030), a typical densely built-up area in Tokyo, has been elaborated including a simulation to estimate benefits from the application of distributed energy systems in terms of reduced energy consumption and CO₂ emissions as well as mitigation of the heat-island phenomenon. As a result, it was demonstrated that a “distributed local energy system”, which provides a district with both electrical power and heat through an integrated distribution system, may contribute to a considerable improvement in energy efficiency for those areas. In addition, it may also provide other benefits, including enhancement of living amenity and urban security in times of emergency.     

The fabrication and thermomechanical behavior of Al and Ti SMA composites

Two kinds of composites—Ti-Ni shape-memory alloy (SMA) fiber-reinforced 6061 aluminum matrix composite and Ti-Pd(Ni) SMA-reinforced titanium-matrix composite—were fabricated by various processing methods and their microstructure and thermomechanical behavior were investigated. In both sets of composites, an increase in yield stress at high temperature was mainly caused by residual compressive stress created in the matrix in association with shape-memory effects of the embedded SMAs. For more information, contact Kiyoshi Mizuuchi, Osaka Municipal Technical Research Institute, Osaka 536-8553, Japan; e-mail: mizuuchi@omtri.city.osaka.jp.     

A New Silicon Sensor for Hot Metal Measurements

In the present study, an electrochemical sensor has been designed for the direct measurement of silicon content in hot metal. The sensor represents a galvanic silicon concentration cell of the type Ni_sat—Si(1) II silicate electrolyte (1) II Fe—C—Si(1) The tubular silica-glass sensor can be immediately immersed into the metal bath at a response time of 30 to 60 s. A reproducible EMF vs. wt.% Si relationship was obtained for measurements in carbon-saturated Fe—C—Si melts at 1400°C and Si contents from 0.05 to 1.8 wt.%. This relationship is nearly identical with the cell function calculated from thermodynamic data.     

Three-dimensionally ordered macroporous polyimide composite membrane with controlled pore size for direct methanol fuel cells

Three-dimensionally ordered macroporous (3DOM) polyimide matrix with different pore size (1.3 μm–200 nm) was fabricated, and its structural effect on some properties of composite membrane was investigated. The composite membrane prepared by impregnation of 2-acrylamido-2-methylpropanesulfonic acid polymer (PAMPS) exhibited swelling ratios as low as 2–3% in water or methanol solutions, compared with about 400% of PAMPS itself. The swelling ratio of composite membrane was constant regardless of the 3DOM pore size. However, methanol permeability strongly depended on the pore size. In particular, it was drastically reduced when connecting windows among macropores became less than 100 nm. On the other hand, proton conductivity changed with 3DOM matrix porosity according to Archie's law. The porosity of 3DOM matrix is basically constant even if the pore size changes. Therefore, we suppressed the methanol crossover without lowering of proton conductivity due to reducing the matrix pore size, and the selectivity (proton conductivity/methanol permeability) of 1.2 × 10⁵ S cm⁻³ s, which was one order of magnitude greater than that of Nafion^®, was achieved.