Lean philosophy: implementation in a forging company

This research addresses the implementation of lean philosophy in a forging company with a focus on radial forging production flow lines. Here, the prime motive is to evolve and test several strategies to eliminate waste on the shop floor. In this research, a systematic approach is suggested for the implementation of lean principles. This paper describes an application of value stream mapping (VSM). Consequently, the present and future states of value stream maps are constructed to improve the production process by identifying waste and its sources. Furthermore, Taguchi’s method of design of experiments is pursued here to minimize the forging defects produced due to imperfect operating conditions. A noticeable reduction in set-up time and work-in-process (WIP) inventory level is substantiated. Finally, we conclude with a discussion of managerial implications and the future scope of research.     

An efficient electron-beam-pumped semiconductor laser for the green spectral range based on II–VI multilayer nanostructures

Emission characteristics of an electron-beam-pumped Cd(Zn)Se/ZnMgSSe semiconductor laser are studied. The laser’s active region consists of a set of ten equidistant ZnSe quantum wells containing fractional-monolayer CdSe quantum-dot inserts and a waveguide formed by a short-period superlattice with the net thickness of ～0.65 μm. Lasing occurs at room temperature at a wavelength of 542 nm. Pulsed power as high as 12 W per cavity face and an unprecedentedly high efficiency of ～8.5% are attained for the electron-beam energy of 23 keV.     

Finger assignment schemes for RAKE receivers with multiple-way soft handover

We propose and analyze new finger assignment techniques that are applicable for RAKE receivers in the soft handover (SHO) region. Specifically, extending the results for the case of two-base station (BS), we consider the multi-BS situation, attack the statistics of several correlated generalized selection combining (GSC) stages, and provide closed-form expressions for the statistics of the output signal-to-noise ratio (SNR). By investigating the tradeoff among the error performance, the average number of required path estimations/comparisons, and the SHO overhead, we show through numerical examples that the new schemes offer commensurate performance in comparison with more complicated GSC-based diversity systems while requiring a smaller estimation load and SHO overhead.     

Structural and Superconducting Property Variations with Nominal Mg Non‐Stoichiometry in MgxB2 and Its Enhancement of Upper Critical Field

By applying a combination of characterisation tools, changes in structural and superconducting properties with nominal Mg non‐stoichiometry in Mg_xB₂ are found. The non‐stoichiometry produces enhanced in‐field critical current densities (J_c's) and upper critical field / irreversibility field (H_c2/H_irr(T)) values. Upper critical fields of ～ 21 T (4.2 K) were obtained in nominal Mg‐deficient samples compared to ～ 17 T (4.2 K) for near‐stoichiometric samples.     

Total classes of composition systems of discrete signals in isomorphous Galois fields

It is proposed a rule of total classes of composition systems of discrete frequency signals (CDF-signals) construction in extended Galois fields. It is carried out modeling and research a correlation properties of CDF-signals, and determined their practical attraction.     

Ni/Pillared Clays as Catalysts for the Selective Catalytic Reduction of Nitrogen Oxides by Propene

Different and alternative methods for the preparation of Ni/pillared clays based on impregnation and encapsulation procedures are reported. Several nickel precursors and metal loadings are considered in order to evaluate their influence on the structural, textural and catalytic properties of the resulting solids. The behaviour of the optimum solids as catalysts has been proved in the selective catalytic reduction of nitrogen oxides with propene, and the relevance of the oxidant nature was checked by changing the composition of the oxidant mixture. Of all the factors studied, the nature of the nickel precursors appears as the most important one, owing to the formation of different active nickel species during the synthesis procedure.     

Multi-site phase transfer catalyst assisted radical polymerisation of glycidyl methacrylate using potassium peroxydisulphate as initiator – a kinetic study

In this work, the kinetics and mechanism of free-radical polymerisation of glycidyl methacrylate (GMA) using potassium peroxydisulphate (PDS) as water soluble initiator in the presence of synthesized 1, 4-Bis (tributyl methyl ammonium) benzene dichloride (TBMABDC) as multi-site phase transfer catalyst (MPTC) was studied. The polymerisation reactions were carried out under inert and unstirred conditions at constant temperature of 60 ± 1°C in cyclohexane/water biphase media. The role of concentrations of monomer, initiator, catalyst and volume fraction of aqueous phase, solvent polarity and temperature on the rate of polymerisation (Rp) was ascertained. The order with respect to monomer and initiator was found to be unity. The order with respect to catalyst was found to be 0.51. The rate of polymerisation is independent of ionic strength and pH of the medium. However, an increase in the polarity of solvent has slightly increased the Rp value. Based on the results obtained, a suitable kinetic scheme has been proposed to account for the experimental observations and its significance discussed.     

Similarity of Stress-Singularity Problems for Materials with Linear and Bilinear Behaviors

An analogy is established between the solutions of the problems of singularities of stresses in linear and bilinear elastic isotropic media. It is shown that the distributions of stresses and displacements in the vicinity of singular points on the boundary of the body (characterized by the singularities of stresses) are described, in both cases, by the same functional dependences on the space coordinates but with different characteristics of the material. We deduce expressions for the effective moduli of elasticity and Poisson's ratio of the bielastic medium including the parameter of hardening of the material. The solution of the problem of singularities of stresses in bilinear materials is obtained from the solution of the corresponding problem for the linear elastic medium by replacing the elastic constants with the corresponding effective values depending on the parameter of hardening of the material. The cases of wedge-shaped notches (for various boundary conditions imposed on their edges), two-component wedges, plane wedge-shaped cracks, and circular conic notches or rigid inclusions in the bielastic space are studied in detail.     

Assessment of a Flexible Architecture for Distributed Control*

Production pipelines of manufactory industries present several machines and robots in which the movements of interpolated axes are managed by computerized numerical controls (CNCs). These are typically synchronized with several other simpler actuators along the pipeline of production. CNCs have to be flexible, easily expandable, and reusable, when pipelines of production are frequently reconfigured to realize different arranged pipelines with different technical requirements. In this paper, the assessment of a flexible CNC for such reconfigurable pipelines is presented. The analysis has been focused on defining objective metrics that can be applied for assessing performance and feasibility of distributed controls for pipelines. The method proposed has been applied on the distributed control architecture defined in the MUPAAC ESPRIT HPCN (Multi Processor Architecture for Automatic Control, High Performance Computer Networking of the European Commission). MUPAAC architecture and prototype has been assessed in order to identify the critical configurations and the limits of the architecture.