In situ repair welding of steam turbine shroud for replacing a cracked blade

A root-cracked blade in a high-pressure steam turbine of a nuclear power plant had to be replaced with a new blade by cutting the shroud to remove the cracked blade. This necessitated in situ welding of a new shroud piece with the existing shroud after the blade replacement. The in situ welding of the shroud, a 12% Cr martensitic stainless steel with tempered martensite microstructure, was carried out using gastungsten arc welding and 316L austenitic stainless steel filler metal followed by localized postweld heat treatment at 873 K for 1 h using a specially designed electrical resistance-heating furnace. Mock-up trials were carried out to ensure that sound welds could be made under the constraints present during the in situ repair welding operation. In situ metallography of the repair weld after postweld heat treatment confirmed the adequate tempering of the martensitic structure in the heat-affected zone. Metallurgical investigations carried out in the laboratory on a shroud test-piece that had been welded using the same procedure as employed in the field confirmed the success of the in situ repair operation. The alternate option available was replacing the cracked blade and the shroud piece to which it is riveted with a new one, reducing the height of all the blades attached to the shroud by machining, riveting the blades with reduced height to the new shroud, and, finally, dynamic balancing of the entire turbine after completion of the repair. This option is both time-consuming and expensive. Hence, the successful completion of this repair welding resulted in enormous savings both in terms of reducing the downtime of the plant and the cost of the repair. The turbine has been put back into service and has been operating satisfactorily since December 2000.     

Long-wave interfacial instabilities in a thin electrolyte film undergoing coupled electrokinetic flows: a nonlinear analysis

Spatiotemporal deformations of the free charged surface of a thin electrolyte film undergoing a coupled electrokinetic flow composed of an electroosmotic flow (EOF) on a charged solid substrate and an electrophoretic flow (EPF) at its free surface are explored through linear stability analysis and the long-wave nonlinear simulations. The nonlinear evolution equation for the deforming surface is derived by considering both the Maxwell’s stresses and the hydrodynamic stresses. The electric potential across the film is obtained from the Poisson–Boltzmann equation under the Debye–Hückel approximation. The simulations show that at the charged electrolyte–air interface, the applied electric field generates an EPF similar to that of a large charged particle. The EOF near the solid–electrolyte interface and the EPF at the electrolyte–air interface are in the same (or opposite) directions when the zeta potentials at the two interfaces are of the opposite (or same) signs. The linear and nonlinear analyses of the evolution equation predict the presence of travelling waves, which is strongly modulated by the applied electric field and the magnitude/sign of the interface zeta potentials. The time and length scales of the unstable modes reduce as the sign of zeta potential at the two interfaces is varied from being opposite to same and also with the increasing applied electric field. The increased destabilization is caused by a reverse EPF near the free surface when the interfaces bear the same sign of zeta potentials. Flow reversal by EPF at the free surface occurs at smaller zeta potential of the free surface when the film is thicker because of less influence of the EOF arising at the solid–electrolyte boundary. The amplitude of the surface waves is found to be smaller when the unstable waves travel at a faster speed. The films can undergo pseudo-dewetting when the free surface is almost stationary under the combined influences of EPF and EOF. The free surface instability of the coupled EOF and EPF has some interesting implications in the development of micro/nano fluidic devices involving a free surface.     

Analysis of electro‐optical properties of polymer‐stabilized OCB and the application to TFT‐LCDs

Abstract— A 9‐in. full‐color polymer‐stabilized OCB TFT‐LCD with stable bend alignment in the absence of an electric field was developed. The condition of the polymer stabilization, the characteristics of UV‐curable monomers, and their influence on the configurations of the polymer network in the cell were studied. Possible models of the configuration were proposed and their relationship to the electro‐optical properties was analyzed using a novel simulation method considering the distribution of anchoring effects from both alignment surfaces and the polymer network. It was suggested that a good performance such as high contrast ratio and fast response could be expected in the polymer network originating from newly developed monomers composed of multifunctional LC acrylates due to a relatively weak‐anchoring effect and presumably its localization near the alignment surfaces. By using the newly developed monomers under the optimized polymer‐stabilizing process, a high contrast ratio of 250:1 and fast response nearly equal to that of a conventional OCB cell were achieved.     

Supervised Self-Organization of Homogeneous Swarms Using Ergodic Projections of Markov Chains

This paper formulates a self-organization algorithm to address the problem of global behavior supervision in engineered swarms of arbitrarily large population sizes. The swarms considered in this paper are assumed to be homogeneous collections of independent identical finite-state agents, each of which is modeled by an irreducible finite Markov chain. The proposed algorithm computes the necessary perturbations in the local agents' behavior, which guarantees convergence to the desired observed state of the swarm. The ergodicity property of the swarm, which is induced as a result of the irreducibility of the agent models, implies that while the local behavior of the agents converges to the desired behavior only in the time average, the overall swarm behavior converges to the specification and stays there at all times. A simulation example illustrates the underlying concept.     

An application of PSO technique for harmonic elimination in a PWM inverter

Harmonic elimination problem in PWM inverter is treated as an optimization problem and solved using particle swarm optimization (PSO) technique. The derived equation for computation of total harmonic distortion (THD) of the output voltage of PWM inverter is used as the objective function in the PSO algorithm. The objective function is minimized to contribute the minimum THD in the voltage waveform and the corresponding switching angles are computed. The method is applied to investigate the switching patterns of both unipolar and bipolar case. While minimizing the objective function, the individual selected harmonics like 5th, 7th, 11th and 13th can be controlled within the allowable limits by incorporating the constraints in the PSO algorithm. The results of the unipolar case using five switching angles are compared with that of a recently reported work and it is observed that the proposed method is effective in reducing the voltage THD in a wide range of modulation index. The simulated results are also validated through suitable experiments.     

Stabilizing adaptive controller for uncertain dynamical systems: An LMI approach

Adaptive stabilization of a class of linear systems with matched and unmatched uncertainties is considered in this paper. The proposed controller indeed stabilizes the uncertain system for any positive values of its non-adaptive gain that may be tuned to enhance dynamic response of system. The performance of uncertain system along with the Algebraic Riccati Equation that arises from the adaptive stabilizing controller is now formulated as a multi-objective Linear Matrix Inequality optimization problem. The decay rate and a factor governing the ultimate bound of the system states are considered to characterize the closed loop system performance. Finally, the effectiveness of the proposed controller is illustrated via stabilizing a mass-spring system. Recommended by Editorial Board member Gang Tao under the direction of Editor Young Il Lee. The authors would like to thank the reviewers for their valuable comments and suggestions that have improved the quality of this paper. Sandip Ghosh received the B.E. in Electrical Engineering from Bengal Engineering College (D.U.), Howrah, and Master in Control System Engineering from Jadavpur University, Kolkata, India, in 1999 and 2003 respectively. Presently he is pursuing the Ph.D. degree at Indian Institute of Technology, Kharagpur, India. His research interests include adaptive control, robust control and control of time-delay systems. Sarit K. Das is a Professor of Electrical Engineering Department, Indian Institute of Technology, Kharagpur, India. He received the Ph.D. degree in 1985 from the same department. His research interests include design of periodic controller, decoupling of multivariable systems, modeling and robust control of complex systems. Goshaidas Ray is a Professor of Electrical Engineering Department, Indian Institute of Technology, Kharagpur, India. He received the Ph.D. degree in 1982 from Indian Institute of Technology Delhi, India. His research interests include modeling, estimation, model-based control, intelligent control, robotic systems and distributed control systems.     

Developmental stages in experimental liver metastases: relation to invasiveness

We have previously reported that an invasive morphotype can be evoked in a rat colon carcinoma by transplanting it into pre-induced subcutaneous granulation tissue. We have now studied the interaction of the same tumor with liver tissue, which is extremely poor in connective tissue in comparison with the subcutaneous site. Tumor cells were injected into the portal system and the resulting experimental liver metastases were examined by electron microscopy and immunohistochemistry. Early metastases consisted of well-differentiated acini, fully surrounded by connective tissue that was derived from the periportal stroma. In a later stage, this connective tissue was overgrown by tumor cells and, almost immediately, acinar differentiation was lost. Most metastases eventually reached the liver capsule, which reacted by forming a layer of granulation tissue. Only in this layer, we observed invasion by thin tumor cell strands, which were often intimately associated with fibroblasts or with blood capillaries. The tumor cells remained smooth and rounded during this process. After fully penetrating the granulation tissue, the tumor cell strands reached the liver surface, where they formed poorly structured papillary masses that were nearly devoid of stroma. Our observations indicate that, even in a relatively homogeneous organ like the liver, the tumor-host interaction is highly complex and dynamic. They also confirm the notion that granulation tissue stimulates tumor invasiveness. Finally, they show that tumor cells can actively invade host tissues without exhibiting a "fibroblastic" morphology.     

A large anisotropic damage theory based on an incremental complementary energy equivalence model

This paper presents a large anisotropic damage theory of continuum damage mechanics. It is developed via a new hypothesis of incremental complementary elastic energy equivalence. This hypothesis is more versatile and accurate if compared to the original hypothesis of total complementary energy equivalence. To model the large damage, we assumed that it occurs as a series of incremental small damage. An expression for the damage effect tensor M(D) for large damage is derived. It is shown that when the damage is small, that is, D _i1, the proposed large damage theory reduces to the small damage model of Chow and Wang [1]. To demonstrate this large damage theory, it is applied to model the following cases: (a) uniaxial tension, (b) pure torsion and (c) elastic perfectly-plastic material behavior. In all three cases, the results clearly show that when the damage is small, Chow and Wang's model is recovered. However, for large damage, there are significant differences in predictions. Since this large damage theory is formulated on the basis of the incremental complementary energy, it is applicable to a wider range of problems.     

Lichtenstein herniotomy

All standard methods of hernia repair involve suturing together tissues which are not normally in apposition. This violates the basic surgical principle that tissue must never be approximated under tension and accounts for an unacceptable number of failures. Total reinforcement of the inguinal floor with a sheet of suitable biomaterial and employment of a "tension-free" technique is a more effective approach. Since June 1984, 3250 primary inguinal hernias have been repaired at the Lichtenstein Hernia Institute by the open tension-free technique using Marlex mesh. All operations were performed under local anesthesia. Patients were discharged from the hospital within two or four hours after the operation. The patients were followed from one to 8 years by physician examination. The follow-up rate was 87%. There were four recurrences. The causes of recurrence and how to avoid them are discussed.     

An anthropometric survey of Indian schoolchildren aged 3-5 years

Kindergartens of age group 3-5 years, a distinct and small subgroup of Indian schoolchildren, need special emphasis on human factors. The paper presents the results of an anthropometric survey conducted on schoolchildren. These data, previously lacking in India, can be of benefit for the designers of kindergartens. A set of 81 different body dimensions was taken from a sample of 198 children of age group 3-4 years and 4.1-5 years. Simple anthropometric techniques were used to collect the data. Statistical analyses of the data have been presented in a tabular form for designers as well as for non-technical users. It is emphasized that such data have to be developed at the national level, including every ethnic group, or on a regional basis. Designers, manufacturers and importers of goods should have access to these data.