Prediction models for multiphase-flow-induced corrosion of API X80 steel in CO2/H2S environment

In the offshore oil and gas industry, mainly focusing on the use of rigid or flexible pipes of subsea infrastructure applied to risers or flowlines, one of the greatest difficulties is the interpretation of the combined effects of the various correlated phenomena (hydrodynamic effects of intermittent flow, the effects of corrosivity of the environment in addition to variations in pressure, temperature, and dynamic loading). On the basis of this scenario, defining the degree of severity of each of the correlated system variables becomes of fundamental importance for establishing reliable criteria for selecting materials for subsea application. The established flow pattern directly affects the corrosion rate (or the pipe material mass loss), but the balance of other variables including possible changes in the physical and transported fluid chemical properties may increase the damage up to an order of magnitude, which is a piece of information normally not foreseen in design criteria. Therefore, to improve the understanding of the corrosion study influenced by multiphase flow, a testing loop was designed and assembled at the Corrosion and Protection Laboratory of the Institute for Technological Research, in which API X80 steel coupons were positioned in locations with a 0° and 45° inclinations. Tests were conducted by varying the partial pressure of the gaseous phase containing blends of CO₂ and H₂S with N₂ balance, mixed with the liquid phase containing light oil and heavy oil in water with salinity (NaCl)-simulating oil well conditions with 80% water cut. The main objective of this study is to establish models that can predict the corrosion intensity in conditions close to those obtained experimentally. To achieve results, the multiple regression and Box–Cox transformation methods were applied. These models will make possible damage prediction and optimization of matrix parameters for the multiphase-loop test.     

Silica nanoparticles functionalized with a thermochromic dye for textile applications

The aim of this work was the fabrication of mesoporous silica nanoparticles functionalized with thermochromic dye for further incorporation onto textiles. The nanosilicas were prepared under alkaline conditions in the presence of the surfactant hexadecyltrimethylammonium chloride and functionalized with the organosilane dimethyloctadecyl[3-(trimethoxysilyl)propyl]ammonium chloride (C18-NTMS). The dye was incorporated onto the mesoporous silica nanoparticles by two different methods: co-condensation and post-grafting, i.e. by adding the dye during or after the synthesis of the nanosilica, respectively. The morphology, particle and pore size, chemical composition, and textural properties of the silica nanoparticles were characterized by scanning electron microscopy (SEM), dynamic light scattering, N₂ adsorption isotherms at ?196 °C, Fourier transform infrared spectroscopy and thermogravimetry. The silica nanoparticles prepared with and without dye presented spherical shape (by SEM) and particle size ranging from 15 to 40 nm. The infrared spectra revealed the characteristic bands of silica and organosilane (in the cases where it was used). The prepared materials presented colour change when submitted to different conditions. The thermochromic dye-functionalized nanosilicas were efficiently immobilized into cotton fabric and tests were performed to verify the washing fastness. After washing, a slight decrease on the amount of silica was noticed, but much of it remained on the textile. The functionalized textiles presented a colour change within different conditions.     

Biochemical characterisation and application of lipases produced by Aspergillus sp. on solid‐state fermentation using three substrates

Lipase from Aspergillus sp. obtained by solid‐state fermentation (SSF) on wheat bran (LWB), soybean bran (LSB) and soybean bran combined with sugarcane bagasse (LSBBC) were 67.5, 58 and 57.3 U of crude lipase per gram substrate, respectively. The optimum pH of activity and stability of the LWB was between 8 and 9, and the optimum temperature of activity and stability was 50 °C and up to 60 °C, respectively. The LSB and LSBBC showed two peaks of optimum pH (4 and 6) and optimal values of temperature and stability at 50 °C. The LSB was stable in the pH range of 6–7, while LSBBC in the range of pH 4–7. All the enzymes show activities on p‐nitrophenyl esters (butyrate, laurate and palmitate). LWB stood out either on the hydrolysis of sunflower oil, presenting 66.1% of the activity over commercial lipase and on the esterification of oleic acid and ethanol, surpassing the activities of the commercial lipases studied. The thin layer chromatography showed that LWB and LSB have produced ethyl esters from corn oil, while LWB produced it from sunflower oil.     

High surface area LaNiO<Subscript>3</Subscript> electrodes for oxygen electrocatalysis in alkaline media

LaNiO₃ coatings on nickel-foam supports were prepared by brush painting. The electrochemical properties were investigated by cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). Comparative studies were performed with LaNiO₃-pelleted electrodes. The roughness factors were determined by CV and found to be 5,208 ± 350 and 4,037 ± 250 for the pelleted and coated electrodes, respectively. EIS measurements confirm the results obtained by CV. Values lower than 0.3 were calculated for the morphology factors for both electrodes, indicating low electrochemical porosity. The experimental method used in this work to synthesise the oxide coupled with the use of Ni foam as support has proved to be very effective in producing oxide electrodes with surface areas higher than those referred to in relevant literature.     

Optimization of Lithium Extraction from Lepidolite by Roasting Using Sodium and Calcium Sulfates

The lithium extraction from a lepidolite concentrate using roasting, followed by water leaching, was studied. Several alternative additives were initially tested. The use of sodium and calcium sulfates as additives was evaluated in more detail. The influence of some process variables, namely the roasting time, roasting temperature and the additive/concentrate mass ratio, was studied applying a design of experiments. The lithium extraction was modelled and the fitted and validated model was used to optimize the process response. The increase in the additive/concentrate mass ratio, roasting time and temperature seems to result in solid state reactions and transformations that lead to phase, morphological and particle size distribution modifications, which were assessed by XRPD, SEM, and particle size analyses. In this process, lithium sodium sulfate formation constitutes a crucial step enabling the Li water leaching. High lithium extractions were estimated for several combinations of factors. At 850°C, lithium extractions over 90% are obtained when the roasting time is above 1.90 hour and the additive/concentrate mass ratios are over 0.77. An increase in the temperature to 875°C also leads to lithium extractions over 90% for a roasting time of 1 hour and an additive/concentrate mass ratio of 0.60.     

Production of fungal lipases using wheat bran and soybean bran and incorporation of sugarcane bagasse as a co-substrate in solid-state fermentation

Fungal strains were screened for lipase producing activities and 10 strains were classified as good producers. Aspergillus sp., Fusarium sp., and Penicillium sp. exhibited the highest activities when fermented in wheat bran (WB) and soybean bran (SB). No fungal growth was observed using sugarcane bagasse (CB). An experimental design was applied to incorporate CB into the fermentation process for lipase production by Aspergillus sp. and Penicillium sp., and to evaluate the best moisture content for the substrate. Strains studied achieved maximum lipase activities with 25% CB combined with 75% WB or SB at 40% moisture content. The highest lipase activities were observed for WB and SB, and for SB combined with CB using Aspergillus sp. Fermentation of 96 h was the optimum period for enzyme production.     

Wear behaviour of steel coatings produced by friction surfacing

Friction surfacing was performed to produce multi-layer coatings of AISI 1024, AISI 1045 and AISI H13 over mild steel substrates where a continuous joining was achieved between adjacent layers and between the clad and the substrate. Microscopic and hardness characterization revealed the presence of bainitic and martensitic microstructures which influenced the hardness of the coatings. The study aimed to determine which material combination was more wear-resistant. The analysis suggested that AISI 1024 presents the least wear, both in terms of friction coefficient and wear rate. This is due to the formation of adherent protective oxide layer which is not present in both the AISI 1045 and AISI H13 steels.     

Design of whey protein nanostructures for incorporation and release of nutraceutical compounds in food

Whey proteins are widely used as nutritional and functional ingredients in formulated foods because they are relatively inexpensive, generally recognized as safe (GRAS) ingredient, and possess important biological, physical, and chemical functionalities. Denaturation and aggregation behavior of these proteins is of particular relevance toward manufacture of novel nanostructures with a number of potential uses. When these processes are properly engineered and controlled, whey proteins may be formed into nanohydrogels, nanofibrils, or nanotubes and be used as carrier of bioactive compounds. This review intends to discuss the latest understandings of nanoscale phenomena of whey protein denaturation and aggregation that may contribute for the design of protein nanostructures. Whey protein aggregation and gelation pathways under different processing and environmental conditions such as microwave heating, high voltage, and moderate electrical fields, high pressure, temperature, pH, and ionic strength were critically assessed. Moreover, several potential applications of nanohydrogels, nanofibrils, and nanotubes for controlled release of nutraceutical compounds (e.g. probiotics, vitamins, antioxidants, and peptides) were also included. Controlling the size of protein networks at nanoscale through application of different processing and environmental conditions can open perspectives for development of nanostructures with new or improved functionalities for incorporation and release of nutraceuticals in food matrices.     

A new sheep model with automatized analysis of biomaterial-induced bone tissue regeneration

Presently, several bone graft substitutes are being developed or already available for clinical use. However, the limited number of clinical and in vivo trials for direct comparison between these products may complicate this choice. One of the main reasons for this scarcity it is the use of models that do not readily allow the direct comparison of multiple bone graft substitutes, due especially to the small number of implantation sites. Although sheep cancellous bone models are now well established for these purposes, the limited availability of cancellous bone makes it difficult to find multiple comparable sites within a same animal. These limitations can be overcome by the monocortical model here proposed as it consists in 5–6 holes (5 mm Ø), in the femoral diaphysis, with similar bone structure, overlying soft tissue and loading pattern for all defects. Associated to this model, it is also described a fast histomorphometric analysis method using a computer image segmentation test (Threshold method) to assess bone regeneration parameters. The information compiled through the experimental use of 45 sheep in several studies allowed determining that this ovine model has the potential to demonstrate differences in bone-forming performance between various scaffolds. Additionally, the described histomorphometric method is fast, accurate and reproducible.