Sliding wear behaviour of Ca α-sialon ceramics at 600 °C in air

As an extension of a previous investigation on the wear behaviour of Ca α-sialon ceramics of differing microstructures at room temperature, wear testing was conducted at 600 °C in air to explore the effects of microstructure, contact pressure and sliding speed on the wear behaviour. Under all loading conditions from 1 MPa to 1 GPa, a constant high friction coefficient was observed and a severe wear process was dominant, in which the sliding contact induced cracks were observed in different microstructures. Wear particles were generated along the wear track, but no tribofilm was detected. Increasing the sliding speed from 10 to 23 cm/s was found to significantly increase wear rate. However, variations in microstructure had little impact. That is, large elongated-grained α-sialon exhibited only a slightly lower wear rate than fine equiaxed-grained α-sialon.     

Axisymmetric extrusion through adaptable dies—Part 1: Flexible velocity fields and power terms

An adaptable die is one that not only produces the correct geometrical shape, but also is designed through an adaptable method to impart other desirable properties to the product or process. In this first part of a series of papers, six kinematically admissible velocity fields are developed for use in upper bound models for axisymmetric extrusion through various dies, including extrusion through adaptable dies. Three base velocity fields are presented:

(1) assuming proportional angles in the deformation zone,

(2) assuming proportional areas in the deformation zone, or

(3) assuming proportional distances from the centerline in the deformation zone.

The base velocity is modified by an additional term comprised of two functions. One function allows extra flexibility in the radial direction, and the second function allows extra flexibility in the angular direction. There are two forms of the second function, which meet the required boundary conditions. The flexibility function in the radial direction is represented by a series of Legendre polynomials, which are orthogonal over the deformation region. The power terms derived for these velocity fields for use in upper bound models are also presented.Part 2 of this series compares the results obtained in upper bound models for the six velocity fields for a spherical extrusion die. In Part 3, the use of the best velocity field for extrusion through streamlined dies is developed to determine the adaptable die shape, which minimizes the required extrusion pressure. Additionally, the adaptable die shape is compared with results from Yang and Han for arbitrarily curved and streamlined dies.     

Development of advanced x-ray imaging crystal spectrometer utilizing a large area segmented proportional counter for KSTAR

An advanced x-ray imaging crystal spectrometer (XICS) for KSTAR tokamak has been developed by utilizing a segmented two dimensional (2D) position-sensitive multiwire proportional counter. The XICS for the KSTAR tokamak provides time-resolved measurements of the radial ion and electron temperature profiles, toroidal plasma rotation velocity, and ionization equilibrium. The segmented 2D detector with delay-line readout and supporting electronics has been adopted to improve the photon count rate capability. The current fabrication status of the XICS for the KSTAR tokamak and the first performance test results of the prototype segmented 2D detector are presented.     

Preparation and characterization of nanoporous polyimide films from triblock copolyimides

Nanoporous polyimide films were prepared from triblock copolyimides. A thermally labile polymer, poly(propylene glycol), was incorporated into polyimides based on 4,4-(hexafluoroisopropylidene)diphthalic anhydride to obtain triblock copolyimides. Nanofoams were formed by thermolysis of the labile block. The thermal properties of the copolymers were investigated by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The nanopores were characterized by scanning electron microscopy (SEM).     

Bio-information scanning technology using an optical pick-up head

We have developed a low cost and a highly compact bio-chip detection technology by modifying a commercially available optical pick-up head for CD/DVD. The highly parallel and miniaturized hybridization assays are addressed by the fluorescence emitted by the DNA-chip using the optical pick-up head. The gap between the objective lens and the bio-chip is regulated by the focus servo during the detection of the fluorescence signal. High-resolution and high-speed scanning is effectively realized by this simple scanning system instead of utilizing high-precision mechanism. Regardless of achievement of effective detection mechanism, the technique of fluorescence detection can prove to be disadvantageous because of the low stability of the dyes with low S/N ratio and an expensive setup such as a PMT detector is always required for fluorescence detection. We propose, for the first time, a novel scanning scheme based on metal nanoparticles in combination with a bio-chip substrate having a phase change recording layer. We found that the phase change process is highly affected by the existence of the densely condensed metal nanoparticles on the phase change layer during the writing process of the pick-up head.     

Predicting polygonal-shaped defects during hot ring rolling using a rigid-viscoplastic finite element method

We applied a rigid-viscoplastic finite element method to investigate polygonal-shaped defects that occur during ring rolling and developed an improved analysis model with relatively fine finite elements near the roll gap to reduce the computational time, along with a scheme to minimize the volume change. We also simulated the formation of a polygonal-shaped defect during hot ring rolling of a ball bearing outer race. The results were in good qualitative agreement with actual experimental phenomena.     

Stable carbon dioxide reforming of methane over modified Ni/Al2O3 catalysts

CO₂ reforming of methane was studied over modified Ni/Al₂O₃ catalysts. The metal modifiers were Co, Cu, Zr, Mn, Mo, Ti, Ag and Sn. Relative to unmodified Ni/Al₂O₃, catalysts modified with Co, Cu and Zr showed slightly improved activity, while other promoters reduced the activity of CO₂ reforming. Mn-promoted catalyst showed a remarkable reduction in coke deposition, while entailing only a small reduction in catalytic activity compared to unmodified catalyst. The catalysts prepared at high calcination temperatures showed higher activity than those prepared at low calcination temperature. The Mn-promoted catalyst showed very low coke deposition even in the absence of diluent gas and the activity changed only slightly during 100 h operation. This revised version was published online in July 2006 with corrections to the Cover Date.     

Adsorption equilibria of chloropentafluoroethane on activated carbon powder

An equilibrium study was conducted on the adsorption of chloropentafluoroethane (CFC-115, CF₃CF₂Cl) on activated carbon powder between 298.15 K and 373.15 K. Experimental data were fitted with several isotherm equations. Among the twoparameter equations, the BET equation showed the best results over the entire relative pressure range studied. When the pressure range was divided into two regions, a better result was obtained by applying the Langmuir equation in the lower pressure range and the BET equation in the higher relative pressure region. Among the threeparameter equations, the Langmuir-Freundlich equation gave better results than the RedrichPeterson equation. The isosteric heat of adsorption of CFC-115 on the activated carbon powder was estimated. It was found to have the same order of magnitude with the heat of condensation, which indicates that the adsorption was primarily due to physical forces.     

A new class of poly(1,6-heptadiyne)-based photorefractive materials by metathesis polymerization

SUMMARY: We utilized the first metathesis reaction to synthesize a new type of photorefractive polymers that contain both a carbazole moiety as a hole transporter and NLO chromophores. These polymers have a long tail band at above 700 nm, indicating the formation of intramolecular charge transfer complexes between the carbazole groups and the conjugated double bonds in the polymer backbone. Also, these polymers show two maximum values of photocurrent around 350 and 700 nm. The electro-optic coefficient (r ₃₃) at the wavelength of 1.3 μm for polymer thin films poled around the 85°C were in the range of 1.6 ∼6.3 pm/V. The hyperpolarizabilities, <γ>, of the resulting polymers were ca. 2.9 × 10⁻³² esu. at the incident wavelength of 1.907 μm. Received: 1 June 1998/Revised version: 27 July 1998/Accepted: 5 August 1998     

Lift-off patterning of thin Au films on Si surfaces with atomic force microscopy

We studied a new lift-off process of thin Au film on silicon surfaces in nanometer-scale, combining anodic oxidation patterning with AFM, deposition of Au thin film on the patterned substrate and chemical etching processes of the Si oxide underneath the Au film. For Au films of thickness of 2-5 nm, the Au films on the Si oxide patterns were left unbroken and bent down to stick to Si surface after the removal of the oxide by the chemical etching. For an Au film of 1 nm in thickness, it was possible to lift-off the Au film on oxide patterns of the lines and dots in nanometer-scale using Si oxide as a sacrificial mask.