烧结工序中转炉渣的优化利用

钢铁厂产生的矿渣中很大一部分来自氧气顶吹转炉(LD转炉)和吹氧转炉工序.LD工序的主要目的是将熔融的铁水和废钢转化为优质钢.在印度,每年产生的熔融钢渣超过400～450万t.总体看来,生产每吨钢会产生150～200 kg的钢渣,对这些钢渣的处理已经成为了严重的环境问题.金达尔钢公司是年产700万t的联合钢厂,每天产生钢渣3 200 t,其中2 000～2 500 t来自LD转炉.LD转炉渣中含有47.75%的CaO,22.0%的Fe以及8.22%MgO,由于CaO含量很高,LD转炉渣可直接替代烧结工序中的生石灰.目前在实验室范围已进行了一些研究,以确定烧结工序中所允许的LD转炉渣的最大投加量以及转炉渣的投加对烧结产率和性能的影响.实验中,LD转炉渣在烧结矿里的添加量从0依次到60 kg/t.随着添加率的增大,烧结料层温度的降低致使FeO含量降低,而烧结配矿中烧损的降低以及由于避免了石灰石煅烧过程带来的的重量损失,使得烧结产率上升.与此同时,LD转炉渣中缺少自由的CaO,使烧结矿强度及还原粉化指数变差,可参加反应的CaO的减少也导致了铁酸钙相减少,及残存Fe2O3自由相增加.试验结果最终得出:烧结矿中LD转炉渣的投加量为30～35 kg/t时,可获得预期的烧结矿性能.     

Attainable regions of reactive distillation—Part III. Complex reaction scheme: Van de Vusse reaction

The main underlying principle behind the application of reactive distillation (RD) for selectivity enhancement is to facilitate the separation of selected components and favorably manipulate the composition profiles in the reactive zone to expedite the desired reaction. In this paper, a geometric approach of attainable region (AR), which is already developed for conventional reactor network, is extended further to include few representative RD configurations. We define new RD building blocks and the corresponding composition vectors that indicate a need of networking of RD units among themselves and with conventional reactors to enlarge the set of attainable compositions. A model reaction scheme of van de Vusse type ) is studied as an illustrative example and an algorithm is developed to obtain the attainable region for the given kinetics, feed composition and relative volatilities. In almost all the different cases, which are studied by varying the kinetics and volatility pattern, network consisting of RD units performs better than the conventional reactor network.     

DC and AC susceptibility study of sol–gel synthesized Bi2Sr2CaCu2O8+δ superconductor

We study DC susceptibility along with amplitude and frequency dependence of AC susceptibility of sol–gel synthesized polycrystalline samples of Bi₂Sr₂CaCu₂O_8+δ (Bi-2212) sintered at different temperatures. In particular, it is demonstrated that susceptibility techniques are an effective tool to characterize granular characteristics of high temperature superconductors. The results are discussed in the framework of Bean's critical state model whence the field and temperature dependence of critical current density is determined. Flux pinning force density is calculated and possibility of the pinning mechanisms prevalent in type II superconductors are investigated. Flux creep activation energy is determined in the light of vortex dynamics exhibited by frequency dependence of AC susceptibility. Since polycrystalline samples are granular in nature, we calculated grain volume fraction and separated the contribution of grain and matrix susceptibility from total measured AC susceptibility. We establish that increase in the sintering temperature not only changes the grain morphology but affects the superconducting properties significantly, validating the impact of grain boundaries on superconducting performance of studied Bi-2212 superconductor.     

Recovery of pyridine from water by pervaporation using filled and crosslinked EPDM membranes

Organoselective membrane was prepared from ethylene propylene diene monomer (EPDM) rubber. Crosslinked EPDM rubber was filled with 2, 4 and 6 wt% N330 carbon black filler to produce three different filled membranes designated as EPDMCV2, EPDMCV4 and EPDMCV6, respectively. These filled rubber membranes were used for pervaporative recovery of low concentration of pyridine from water. These filled membranes were characterized by crosslink density, SEM, XRD and mechanical properties. Sorption thermodynamics were discussed. Partial permeability, intrinsic membrane selectivity and diffusion coefficients of solvents were also determined. The filled membranes showed much higher pyridine selectivity than most of the membranes reported for similar system.     

Third-order voltage-mode active-C band pass filter

In this research article, a new third-order voltage-mode active-C asymmetrical band pass filter is proposed. It uses three numbers of current-controlled current conveyors and three numbers of equal-valued capacitors. The topology has the following important features: uses only three active elements, uses three capacitors, uses all grounded capacitors and no resistor is suitable for integrated circuit design, there is no matching constraint, high input impedance, low output impedance, central frequency can easily be electronically controlled by bias current, and frequency response is asymmetrical in nature. The application of the proposed topology in the realisation of a voltage-mode sixth-order symmetrical band pass filter has been demonstrated. The workability of the proposed topology and sixth-order filter has been confirmed by simulation results using 0.35-µm Austria Micro Systems complementary metal oxide semiconductor technology.     

Analysis of the Effect of Ground Plane Size on the Performance of a Probe-fed Cavity Resonator Microstrip Antenna

In this paper, a probe-fed rectangular microstrip patch antenna with partially reflective superstrate at terahertz frequency (600 GHz) has been analyzed and simulated. The analysis of the partially reflective surface shows the highly reflective property of the surface over the wideband of the frequencies. The analysis of a specific configuration (rectangular patch) of partially reflective surface predicts the directivity of antenna to be the order of 24 dBi and subsequently it has been validated with the simulation. The proposed antenna has been simulated by using commercially available CST Microwave Studio simulator based on finite integral technique. Next to this, the application scenario of this kind of the antenna in the terahertz regime of the electromagnetic spectrum has been discussed and it has been obtained that this antenna is capable to establish 9 m long communication link.     

Thermal and X-Ray Diffraction Studies on Interpenetrating Polymer Networks of Soybean Oil-Based Polyurethane and Cardanol-Based Dye

The mixed ester polyol (MEP) is obtained from refined soybean oil on treatment with glycerol at 210°C in presence of lithrage. The probable structure of MEP was established by IR spectra. The polyurethane synthesized from MEP and diphenyl methane diisocyanate (DPMDI) with varying NCO:OH ratios were reacted with cardanol-o-aminophenol dye using ethyleneglycol dimethacrylate (EGDM) as a cross-linking agent and benzoyl peroxide as initiator. The PU was thoroughly characterized by IR spectroscopy. The thermal behavior of the Interpenetrating polymer networks was characterized by TG and the Morphology was studied by XRD studies.     

Wavelet based denoising technique for liquid level system

The purpose of this paper is to employ wavelet based noise removal technique to remove measurement noise from differential pressure transmitter (DPT) output indicating the level of a process tank. The liquid level system (LLS) is approximated as a first order plant with time delay. When connected in closed loop, the LLS is ideally associated with a PI controller, an actuator, a final control element and a level sensor (DP transmitter in present system). There are enough chances of contaminating the output of LLS by the high frequency measurement noise. In this work, an attempt has been made to judge the performance of discrete wavelet transform (DWT) and discrete wavelet packet transform (DWPT) based noise removal technique when applied to LLS. The available denoised response using wavelet based filtering is compared with that of conventional Butterworth filtering method. Applying hard thresholding that typically retains a very small number of coefficients, the results are often smoothed at the cost of loosing information. By retaining larger number of coefficients and shrinking them, the soft thresholding methods usually give more useful results to denoise the signal. Threshold value has been calculated by Visu Shrink method and Minimax method in different cases.     

Retrieval of thermal properties in a transient conduction–radiation problem with variable thermal conductivity

This article reports an inverse analysis of a transient conduction–radiation problem with variable thermal conductivity. Simultaneous retrieval of parameters is accomplished by minimizing the objective function represented by the square of the difference between the measured and the assumed temperature fields. The measured temperature field is calculated from the direct method involving the lattice Boltzmann method (LBM) and the finite volume method (FVM). In the direct method, the FVM is used to obtain the radiative information and the LBM is used to solve the energy equation. With perturbations imposed on the measured temperature data, minimization of the objective function is achieved with the help of the genetic algorithm (GA). The accuracies of the retrieved parameters have been studied for the effects of the genetic parameters such as the crossover and the mutation rates, the population size, the number of generations and the effect of noise on the measured temperature data. A good estimation of parameters has been obtained.     

Biogas generation potential by anaerobic digestion for sustainable energy development in India

The potential of biogas generation from anaerobic digestion of different waste biomass in India has been studied. Renewable energy from biomass is one of the most efficient and effective options among the various other alternative sources of energy currently available. The anaerobic digestion of biomass requires less capital investment and per unit production cost as compared to other renewable energy sources such as hydro, solar and wind. Further, renewable energy from biomass is available as a domestic resource in the rural areas, which is not subject to world price fluctuations or the supply uncertainties as of imported and conventional fuels. In India, energy demand from various sectors is increased substantially and the energy supply is not in pace with the demand which resulted in a deficit of 11,436 MW which is equivalent to 12.6% of peak demand in 2006. The total installed capacity of bioenergy generation till 2007 from solid biomass and waste to energy is about 1227 MW against a potential of 25,700 MW. The bioenergy potential from municipal solid waste, crop residue and agricultural waste, wastewater sludge, animal manure, industrial waste which includes distilleries, dairy plants, pulp and paper, poultry, slaughter houses, sugar industries is estimated. The total potential of biogas from all the above sources excluding wastewater has been estimated to be 40,734 Mm³/year.