Scanning Auger electron spectroscopy study of the oxide film formed on dendritic and interdendritic regions of C containing Fe3Al intermetallic

The oxide films formed during early stage of oxidation at 800 °C on dendritic and interdendritic regions of the cast Fe–16Al–1C (wt.%) alloy were studied using scanning Auger electron spectroscopy. Microhardness measurement and elemental depth profiles by Auger spectroscopy reveal that the carbide, Fe₃AlC_0.69, is the major constituent of the interdendritic region, while dendrites are predominantly Fe₃Al phase. Between the two, the interdendritic region is found to be more prone to oxidation than the dendritic region, which was attributed to presence of carbides with low-Al content. In spite of the difference in oxide film thickness exhibited by both the phases, they consist of an inner aluminium oxide layer and an outer iron oxide layer.     

A study of global vs. local properties for maleic anhydride modified polypropylene nanocomposites

Nanoindentation of organomodified clay filled maleated polypropylene (MAPP) was investigated. The study aims to identify the relative increase in local stiffness in comparison to the increase in mechanical properties of the bulk in polypropylene-based nanocomposites. Such a study allows one to assess confined material property in addition to increased filler volume at the local scale. A mixture of highly intercalated and well exfoliated clay structures, when dispersed in MAPP matrix, was observed under transmission electron microscopy. The degree of exfoliation was found to increase with clay loading, which was attributed to the higher viscosity and mechanical shear forces during melt compounding. Instrumented indentation was performed on (1) clay aggregate supported by MAPP matrix, (2) clay-matrix boundary, and (3) the MAPP matrix. The clay aggregated region generally showed higher stiffness as compared to the matrix. And, the relative increase in indentation stiffness is substantially higher than the relative increase in tensile and compressive stiffnesses for clay reinforced systems. Polymer chain confinement and topological constraint appeared to be operative to enhance local stiffness in the clay aggregated region. Good correlation was, however, obtained between the change in macroscopic stiffness and the change in highly local indentation stiffness as a result of clay reinforcement.     

Prediction of burning rate of coal in fluidized-bed combustion

A theory has been proposed to evaluate the burning rate of a single carbon particle in a continuously operated coal-fired fluidized bed. Experimental verification was carried out in a laboratory scale 200 mm × 200 mm combustor. The burning rate increases with the increase of the fluidization velocity and the size of the bed material. The predicted data on burning rate agree fairly well with the experimental values. The gas concentration in the bed and freeboard has also been measured and it is seen that the consumption of oxygen mostly takes place in the bed.     

Short‐beam three‐point bend test study in syntactic foam. Part III: Effects of interface modification on strength and fractographic features

Syntactic foam slabs having uncoated microballoons and paraffin oil surface‐treated microballoons were fabricated and tested for short‐beam three‐point bend test. The work points to the role of paraffin oil coating first weakening the interface between the microballoons and the matrix and hence lowering the efficiency of load transfer from matrix to the fillers (i.e., microballoons). This led to an overall decrement of 71% in the experimentally measured strength value compared to the deduced value for uncoated microballoons' specimens. The large strengths for uncoated microballoons specimens can be traced to the presence of the curvilinear marks in the matrix that, incidentally, are absent in the case of paraffin oil coated specimens. These observations are revealed distinctly in the microscopy of test‐failed specimens. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 687–693, 2005     

Optimal temperature policies for catalytic transport reactors under periodic operation

The influence of inlet gas concentration cycling on the optimal temperature policy of catalytic transport reactors is studied theoretically. The model considered is based on plug flow of gas and catalyst particles with negligible interand intra-particle diffusional resistances and concentration dependent deactivation kinetics. To utilise the concentration of the reactant and the activity of the deactivating catalyst fully a proper temperature sequence along the reactor is needed. Thus, a general optimal temperature policy using the continuous minimum principle is derived for the reactor under periodic operation. The model equations are solved analytically for gas concentration, activity and temperature profiles. Resonance behaviour (maximum in conversion with pulse width) is obtained using the optimal temperature policy for certain sets of parameters. The effects of activation energy groups, reaction and deactivation constant groups and inlet temperature on the optimal temperature policy under periodic operation are evaluated. In all cases an improvement in conversion with the optimal temperature policy under periodic operation over that with an isothermal policy under periodic operation is obtained. A suboptimal policy, comprising constant temperature over different reactor sections, which is useful for implementation purposes is also discussed.     

Increasing productivity and protein content using early-maturing rices and efficient nitrogen management

Germplasm with shorter duration than that of the currently grown varieties is being generated to maximize productivity of irrigated rice. However, short-duration varieties often produce yields lower than the medium- and long-duration varieties. Experiments were conducted during the 1980–82 dry and wet seasons to increase productivity through the use of very early-maturing rices and the improved management of nitrogen (N) fertilizers.Results over three years showed that IR58 and IR9729-67-3 (growth duration 100 ± 5 days) yield as well as or higher than IR36 although earlier maturing. They generally had a higher productivity (kg ha^–1 day^–1) than IR36 (110 ± 5 days).Three years' data suggest that the improved timing of broadcast applications of urea in split doses increased grain yield comparable with the basal incorporation of slow-release sulfur-coated urea (SCU) or deep point-placement of urea supergranules (USG).Results on elite breeding lines showed that the early-maturing IR9729-67-3 produced higher protein yield ha^–1 than longer duration varieties such as IR8 and IR42 in the dry season. Furthermore, contrary to earlier results, single basal incorporation of slow-release SCU increased the protein yield of rice by 53 kg ha^–1 and deep point-placement of USG by 43 kg ha^–1 over split application of prilled urea.     

Short beam three point bend tests in syntactic foams. Part I: Microscopic characterization of the failure zones

Scanning Electron Microscopic (SEM) studies were carried out on the failure surface of syntactic foam material tested in a short beam three point bend test (SBT) by employing 21 × 15 × 3 mm³ dimension bearing specimens. The syntactic foams were fabricated using glass microballoons in epoxy binder. The failure of the tensile, compression, and shear dominated regions were studied by SEM at different magnifications. The tensile region had characteristic features, such as partial debonding of the microballoons from the matrix and cracking of glass microballoons, apart from matrix cracking and some river pattern features. The compression side was characterized by crushing and collapsing of microballoons, resulting in accumulation of debris with no apparent river pattern for matrix‐rich regions. The midway positions of the SBT failed surface comprised of deformation bands in the matrix and occasional debonding of microballoons. The morphology recorded in the tensile and compression regions corroborated well with the results obtained on these foam samples in those specimens that were subjected to pure uniaxial tension and compression, respectively. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 673–679, 2005     

Surface reconstruction for incremental forming

In spite of extensive efforts being made with regard to virtual process optimization technology, the production of prototype parts is still a necessity. With respect to the production of sheet metal parts in low quantities, incremental sheet metal forming (ISMF) is a highly interesting process. ISMF allows the production of complex parts with drastically reduced costs in tooling and machinery compared to conventional processes like deep drawing. However, ISMF, with it’s incremental nature, introduces the need for generating a tool path considering both final geometry and process-induced deviations or constraints. Consequently, for the generation of the tool path a (tool path) surface, with an adequate offset, is necessary. That is why, within the scope of extensive research work at the Institute of Forming Technology and Lightweight Construction (IUL), a special correction module has been developed, determining this offset e.g. depending on the workpiece geometry. This paper presents the algorithm, the application, and the effect on the produced parts. Furthermore, a concept for an extension regarding further constraints like elastic workpiece behavior is presented.     

Improved exponential observer design for one‐sided Lipschitz nonlinear systems

This paper investigates the exponential observer design problem for one‐sided Lipschitz nonlinear systems. A unified framework for designing both full‐order and reduced‐order exponential state observers is proposed. The developed design approach requires neither scaling of the one‐sided Lipschitz constant nor the additional quadratically inner‐bounded condition. It is shown that the synthesis conditions established include some known existing results as special cases and can reduce the intrinsic conservatism. For design purposes, we also formulate the observer synthesis conditions in a tractable LMI form or a Riccati‐type inequality with equality constraints. Simulation results on a numerical example are given to illustrate the advantages and effectiveness of the proposed design scheme. Copyright © 2016 John Wiley & Sons, Ltd.