Magnetostriction of binary and ternary Fe–Ga alloys

This article will review the development of the Fe–Ga (Galfenol) alloy system for magnetostriction applications including work on substitutional ternary alloying additions for magnetic property enhancement. A majority of the alloying addition research has focused on substitutional ternary elements in Bridgman grown single crystals with the intent of improving the magnetostrictive capability of the Galfenol system. Single crystals provide the ideal vehicle to assess the effectiveness of the addition on the magnetostrictive properties by eliminating grain boundary effects, orientation variations, and grain-to-grain interactions that occur when polycrystals respond to applied magnetic fields. In almost all cases, ternary additions of transition metal elements have decreased the magnetostriction values from the binary Fe–Ga alloy. Most of the ternary additions are known to stabilize the D0₃ chemical order and could be a primary contribution to the observed reduction in magnetostriction. In contrast, both Sn and Al are found to substitute chemically for Ga. For Sn additions, whose solubility is limited, no reduction in magnetostriction strains are observed when compared to the equivalent binary alloy composition. Aluminum additions, whose effect on the magnetoelastic coupling on Fe is similar to Ga, result in a rule of mixture relationship. The reviewed research suggests that phase stabilization of the disordered bcc structure is a key component to increase the magnetostriction of Fe–Ga alloys.     

On structural and high temperature electrochemical properties of ZrO2 thin film coating on Zr metal produced by carbonate melt

Melt of NaCO₃ can favor oxidation of Zr to form ZrO₂ thin film on Zr surface, which is used to make Zr/ZrO₂ oxidation/reduction electrode of pH sensor for testing elevated temperature aqueous solutions. Using SEM, EPMA, XPS, EXAFS and HRTEM, we found that ZrO₂ film is tightness and solid with 20 μm thickness composed by nanometer-sized monoclinic crystals. Zr/ZrO₂ interface is characterized of zoning structure according to topography and chemical composition in five zones: oxygen-rich ZrO₂, ZrO₂, oxygen-rich Zr metal, oxygen-bearing Zr and Zr from outmost to center. Melt oxidation process of Zr involved oxidation time, air and temperature. The air is important effect on structural and electrochemical properties of ZrO₂ thin film for making elevate temperature electrochemical sensor. If oxygen air largely presented in carbonate melting process, ZrO₂ thin film is not tightness and not for oxidation/reduction electrode.     

High speed propulsion: Performance advantage of advanced materials

High-speed air breathing propulsion systems have many attractive military and civil applications. The high propulsive efficiency of these systems allows the exploitation of speed, distance, and bigger payloads, or any combination of the three. The severe operating conditions of these systems require particular attention to overall thermal management of the engine/air-frame. Fuel-cooling the engine structure is a viable way of maintaining thermal balance over a range of flight conditions. Air Force applications have focused on using endothermic hydrocarbon fuels to address this issue because of their compatibility with the military operations. Recent ground tests of scramjet engines have demonstrated adequate performance utilizing state-of-the-art technology in materials. This progress has paved the way for an expendable flight test vehicle in the near future. In order to take full advantage of the capabilities of this propulsion system, advances in fuel-cooled structures, high temperature un-cooled materials, and increased heat capacity of hydrocarbon fuels will be needed to enable expendable systems to reach higher Mach numbers. An additional benefit would be realized in future reusable systems.